A furnace assembly for a metal-making process, including: an electric arc furnace configured for flat bath operation and having a bottom, and an electromagnetic stirrer configured to be arranged underneath the bottom of the electric arc furnace to enable stirring of molten metal in the electric arc furnace.

An improved apparatus for producing steel, including a lower furnace, an annular, water-cooled, fireproof lined cylindrical upper furnace, on which an upwardly closing conically tapering hat having openings can be placed. The smelting assembly is configured for the operational mode without melt flow and the operational mode with melt flow. To this end, at least one opening is provided in the conical furnace cover, through which opening at least one top lance can be introduced into the upper furnace. A plurality of sidewall injectors radially rotate around the cylindrical upper furnace in such a way that in a working position, the top lance and the sidewall injectors are directed onto a smelt level of a molten mass located in the lower furnace for refining.

In a system and method for heating one or more materials, a system may comprise a constant current power supply and a furnace having a chamber for receiving the one or more materials. The furnace may comprise an insulating outer section a chamber wall, and two electrodes. Other embodiments are described and claimed.

A tap hole cleaning apparatus (20) for an electric arc furnace and a corresponding electric arc furnace (1) enable the cleaning of a tap hole (12) of an electric arc furnace (1) comprising a furnace vessel (2) having an eccentric or offset bottom tap hole (12). A lance head (24) is movable in a first step from a lower end position to an upper end position into and through the tap hole (12), and in a second step, the lance head (24) is movable back through the tap hole (12) from the upper end position to the lower end position while ejecting oxygen through one or more lateral oxygen ejection nozzles to clean the inner periphery of the tap hole (12).

A method of quickly changing a portion of the roof of an electric arc furnace having a top loading roof system comprising providing at least one pie-shaped water cooled panel supported below the roof support beams and located to protect the underside hot face of the roof support beams, providing at least one quick water disconnect for connecting the at least one pie-shaped water cooled panel to a water supply, raising and removing the at least one pie-shaped water cooled roof panel, replacing the at least one pie-shaped water cooled roof panel with another pie-shaped water cooled panel or repairing the at least one pie-shaped water cooled roof panel, and continuing operation of the furnace.

A system used in monitoring one or more operating parameters of a coolant-fluid cooled industrial installation includes one or more an acoustic sensors positioned to receive and sense one or more acoustic signals in an installation coolant-fluid flow. The acoustic sensor assembly operates to emit and sense acoustic signals at frequency ranges above and/or below the background noise frequency ranges which are associated with the normal industrial installation operation. Output data signals representative of sensed acoustic signals are compared to target frequency profiles predetermined as representing an acoustic frequency associated with a predetermined installation operating parameter or event.

A carbon electrode used for an arc discharge for manufacturing a quartz glass crucible, wherein at least one of a concave pattern and a convex pattern is formed on a surface of the carbon electrode in at least a range of 50 mm to 130 mm in a longitudinal direction of the carbon electrode from an end portion where the arc discharge takes place. Consequently, a carbon electrode that can suppress agglomeration of silica fume on the carbon electrode while manufacturing a quartz glass crucible is provided.

Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.

Melting furnace (1), in particular for the production of metal alloys by melting alloying constituents, with a melting crucible (10), a cylindrical electrode rod (40) with a consumable electrode (41) attached thereto and a power supply (50) that is configured to supply the electrode (41) with power via the electrode rod (40), wherein the electrode rod (40) can be rotated about its own axis and moved along its own axis during the melting process.

A system and method is disclosed for monitoring graphite electrodes for use in an electric arc furnace includes receiving an electrode identifiers from a radio frequency identification (RFID) tag reader configured to interrogate RFID tags in the vicinity of an electric arc furnace (EAF), wherein the RFID tags are attached to electrodes. The electrode identifier is associated with EAF data collected from the EAF and the association is stored in a memory. The association is used for generating current and past operating parameters of the electric arc furnace for specific electrodes. Data for each specific electrode used in the EAF can also be collected for determining performance parameters for specific electrodes.