A raw material supply process that supplies a raw material into a flash smelting furnace and supplies a first gas contributing to a reaction of the raw material into the flash smelting furnace, includes: a raw material passage that is provided out of a lance through which the first gas passes, the raw material passing through the raw material passage; and an adjuster that adjusts a distribution of the raw material by blowing a second gas to the raw material passing through the raw material passage.

A raw material supply process that supplies a raw material into a flash smelting furnace and supplies a first gas contributing to a reaction of the raw material into the flash smelting furnace, includes: a raw material passage that is provided out of a lance through which the first gas passes, the raw material passing through the raw material passage; and an adjuster that adjusts a distribution of the raw material by blowing a second gas to the raw material passing through the raw material passage.

A furnace system includes a mixing chamber that receives separate streams of raw material and cullet mix and discharges a combined stream. The mixing chamber tapers from an inlet end to an outlet end. One inlet in the inlet end is configured to receive one of the material and mix and is aligned with an outlet in the outlet end along a vertical axis. Another inlet is configured to receive the other of the material and mix and is offset from the outlet relative to the vertical axis such the material or mix is deposited on a sidewall of the tapered chamber before reaching the outlet. A charger receives the combined stream from the mixing chamber and discharges the mixture into a molten bath in a furnace. A duct system may be used to mix exhaust from the furnace with exhaust from the mixing chamber and charger.

Plant for melting metal materials comprising at least a heating unit (11) provided with a container (13) to contain the mainly metal materials and with at least an induction heating device (22) configured to heat the mainly metal materials contained in the container (13). The plant also comprises a transfer unit (25) disposed downstream of the heating unit (11) and configured to move, substantially continuously, the mainly metal solid materials exiting from the heating unit (11) to a melting furnace (12). The container (13) is provided with an aperture (16) through which the mainly metal material, heated and in a solid state, is discharged onto the transfer unit (25), and opening/closing members (17) are associated with the aperture (16), commanded by an actuator (19) and configured to open, close and choke the aperture (16) in order to regulate the delivery of the metal materials that is discharged onto the transfer unit (25).

Plant for melting metal materials comprising at least a heating unit (11) provided with a container (13) to contain the mainly metal materials and with at least an induction heating device (22) configured to heat the mainly metal materials contained in the container (13). The plant also comprises a transfer unit (25) disposed downstream of the heating unit (11) and configured to move, substantially continuously, the mainly metal solid materials exiting from the heating unit (11) to a melting furnace (12). The container (13) is provided with an aperture (16) through which the mainly metal material, heated and in a solid state, is discharged onto the transfer unit (25), and opening/closing members (17) are associated with the aperture (16), commanded by an actuator (19) and configured to open, close and choke the aperture (16) in order to regulate the delivery of the metal materials that is discharged onto the transfer unit (25).

A method of producing steel by charging a furnace with scrap metal and agglomerated oxy-carbon material into a workspace of a furnace, to reduce specific electricity consumption when melting. Increasing the iron output quantity by inputting electric energy, fuel, a carburizer, a flux and gaseous oxygen, using electric arc melting with decarburization of a metal bath, and releasing metal and slag from the furnace. Prior to melting, a portion of the material is loaded with a first portion of the metal charge into the central zone of the furnace, and the remaining material into the melted charge during melting 0.5-10 kg/min per 1 megavolt-ampere of electric arc transformer power. The oxy-carbon material size is between 5 and 80 millimeters.

A shield for injection lances in metal production furnaces facilitates the adjustment of the contents of the melt in the metal production furnace. The shield has an outer shell joined to an inner shell by a face plate. The outer shell and inner shell define a fluid chamber between them and the face plate has an inlet aperture and an exit aperture for coolant flow through the fluid chamber. The shield is sized and shaped to fit into or around an aperture in the wall of the furnace. The shield has apertures through it to facilitate introduction of additives to the melt in the metal production furnace.

A shield for injection lances in metal production furnaces facilitates the adjustment of the contents of the melt in the metal production furnace. The shield has an outer shell joined to an inner shell by a face plate. The outer shell and inner shell define a fluid chamber between them and the face plate has an inlet aperture and an exit aperture for coolant flow through the fluid chamber. The shield is sized and shaped to fit into or around an aperture in the wall of the furnace. The shield has apertures through it to facilitate introduction of additives to the melt in the metal production furnace.

An electric furnace has a burner directed toward furnace contents. The burner includes a powder-feeding pipe, a jet hole for jetting a fuel, and a jet hole for jetting combustion-supporting gas. Hydrogen gas or a hydrogen-enriched gaseous fuel is jetted as the fuel to form a burner flame. An auxiliary material is jetted through the powder-feeding pipe so that the auxiliary material passes through an inside of the burner flame. According to a steelmaking method, an electric furnace has a burner that includes a jet hole for jetting a fuel and a jet hole for jetting combustion-supporting gas and that jets a flame through the jet holes toward an inside of the electric furnace. Hydrogen gas or a hydrogen-enriched gaseous fuel is used as the fuel of the burner, and an auxiliary material is blown in to pass through an inside of the flame formed by the burner.

Various examples related to portland cement manufacturing using municipal solid waste incineration (MSWI) ash are provided. In one example, a method includes providing a raw kiln feed including MSWI to a kiln, forming ash-amended clinker (ACK) by heating the raw kiln feed in the kiln, and preparing ash-amended cement (AAC) from the ACK. The MSWI bottom ash can make up about 5% by mass or less of the raw kiln feed. The ACK can have a chemical composition that meets ASTM C150/ASTM C595, and the AAC can include arsenic, barium, copper, and lead consistent with defined Soil Cleanup Target Levels. In another example, a system includes a kiln, a kiln feed system that supplies raw kiln feed including MSWI bottom ash to the kiln, and a finish mill that grinds ACK formed by heating the raw kiln feed in the kiln to form AAC.