F27B3/28

System for continuously detecting temperature and composition of molten steel during converter steelmaking
11808635 · 2023-11-07 ·

The present disclosure provides a system for continuously detecting the temperature and composition of molten steel during converter steelmaking, and relates to the technical field of steelmaking detection devices. A seating brick (3) and a probe conveying pipe (5) are provided on a side wall of a converter (1), and multiple probes are provided in different detection through holes (4) within the probe conveying pipe (5) respectively. The temperature of molten steel, the oxygen activity of the molten steel and the low carbon and phosphorus content in the molten steel within the converter can be detected in real time. This facilitates an operator adopting corresponding operational means to reach the smelting end point in an optimized manner so as to improve various economic and technical indexes in steelmaking.

Estimation of arc location in three dimensions

Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.

Estimation of arc location in three dimensions

Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.

Power Supply Device And Power Supply Method For Direct Current Electric Arc Furnace

The present invention provides a power supply device and a power supply method for a DC electric arc furnace, wherein the power supply device comprises phase-shifting rectifier transformers, rectifying units and a regulator; through a structural design of a plurality of branches and a plurality of rectifying units at an output end of each phase-shifting rectifier transformer, and a structural design that outputs of the plurality of rectifying units are connected in parallel and then connected to a power supply short network of a DC electric arc furnace through bus bars, a current output topological structure is formed, which can provide a stable large current for one electrode assembly, and a plurality of current output topological structures can supply power to a plurality of electrode assemblies, so that requirement of a larger power supply current of the DC electric arc furnace can be satisfied; positions of top electrodes are judged and adjusted by the regulator according to real-time working parameters, which ensures that a lifting mechanism of the top electrodes can steadily perform the function of stabilizing arc burning for a long time; at the same time, output voltages and output currents of the rectifying units are adjusted by the regulator according to feedback of the real-time working parameters, so as to provide stable electric energy for the DC electric arc furnace.

System and method of operating a batch melting furnace

A system and method of controlling a metal melting process in a melting furnace, including determining at least one furnace parameter characterizing a melting furnace, adding a charge containing solid metal into the melting furnace, detecting at least one charge parameter characterizing the charge, firing a burner into the melting furnace to provide heat to melt the charge, and exhausting burner combustion products from the furnace, detecting at least one process parameter characterizing progress of melting the charge, calculating a furnace efficiency based on the at least one furnace parameter, calculating a predicted process pour readiness time based on the at least one charge parameter, the at least one process parameter, and the furnace efficiency, and controlling the metal melting process based on the predicted process pour readiness time.

Apparatus and method to electrically power an electric arc furnace

An electric power apparatus for an electric arc furnace comprises at least one electrode and is connectable to a power network to supply to the electrode the electric energy to generate an electric arc to melt a metal mass. The apparatus comprises an electric regulation unit interposed and connected to the power network and to the electrode and configured to regulate at least one electric quantity for powering the electrode. The apparatus comprises at least one detection device to detect the electric quantity, interposed between the electrode and the electric regulation unit, a positioning device to move the at least one electrode nearer to/away from the metal mass to be melted and a control and command unit.

Apparatus and method to electrically power an electric arc furnace

An electric power apparatus for an electric arc furnace comprises at least one electrode and is connectable to a power network to supply to the electrode the electric energy to generate an electric arc to melt a metal mass. The apparatus comprises an electric regulation unit interposed and connected to the power network and to the electrode and configured to regulate at least one electric quantity for powering the electrode. The apparatus comprises at least one detection device to detect the electric quantity, interposed between the electrode and the electric regulation unit, a positioning device to move the at least one electrode nearer to/away from the metal mass to be melted and a control and command unit.

A SYSTEM AND METHOD FOR MELTING GLASS OR CERAMIC MATERIALS
20220242771 · 2022-08-04 ·

A system for melting materials during the production of a glass or ceramic material is disclosed. A method for melting materials during the production of a glass or ceramic material is also disclosed. The system comprises a melt tank having an interior with a width and a length; and an electrode array comprising a plurality of elongate electrodes each extending at least partially across the width of the interior of the melt tank in a direction substantially perpendicular to the length of the interior of the melt tank. Each electrode within the electrode array is spaced apart from an adjacent electrode within the electrode array by from about 5 mm to 100 mm. The electrode array is configured such that during a heating operation, current flows between adjacent electrodes within the electrode array, such that heat is radiated from the electrodes to materials located within the interior of the melt tank.

Dual-purpose sintering furnace

A dual-purpose sintering furnace including a furnace body having a furnace chamber, a first furnace mouth and a second furnace mouth which are communicated with the furnace chamber, a furnace door hinged to the furnace body and configured for closing the first furnace mouth, a blocking member lap-jointed inside the furnace chamber and configured for blocking the second furnace mouth, a sample stage, an ejection rod fixedly arranged on a sample placement face of the sample stage, a lifting device configured for driving the sample stage to raise or lower, so that the ejection rod pushes the blocking member until the second furnace mouth is opened, and so that the sample stage enters the furnace chamber through the second furnace mouth. The dual-purpose sintering furnace can complete a large amount of sintering as conventional sintering and also implement rapid sintering.

Dual-purpose sintering furnace

A dual-purpose sintering furnace including a furnace body having a furnace chamber, a first furnace mouth and a second furnace mouth which are communicated with the furnace chamber, a furnace door hinged to the furnace body and configured for closing the first furnace mouth, a blocking member lap-jointed inside the furnace chamber and configured for blocking the second furnace mouth, a sample stage, an ejection rod fixedly arranged on a sample placement face of the sample stage, a lifting device configured for driving the sample stage to raise or lower, so that the ejection rod pushes the blocking member until the second furnace mouth is opened, and so that the sample stage enters the furnace chamber through the second furnace mouth. The dual-purpose sintering furnace can complete a large amount of sintering as conventional sintering and also implement rapid sintering.