Methods and apparatus for validating wash processes and related operations for food processing, including preventing undesirable deviations in such food processing. One example method for validating a process for a food processing system generally includes: operating the food processing system on a food product according to the process, wherein the operating is performed for at least a validation period; measuring a process metric at multiple times during the validation period while the food processing system is operating according to the process, wherein the measuring generates a set of process metric measurements; and determining whether the process for the food processing system is valid, based on the set of process metric measurements.

Disclosed is a food wash sensor system that includes a sensor disposed along a fluid flow path that can circulate a wash fluid through the food wash sensor system. The sensor can detect a concentration of an analyte in the wash fluid. The system also includes a reference fluid reservoir including a reference fluid, the reference fluid including a predetermined concentration of the analyte in solution, a delivery system fluidly coupled to the fluid flow path and operable to supply the reference fluid to the fluid flow path upstream from the sensor while maintaining the sensor in place along the fluid flow path, and a control and monitoring system configured to receive a signal from the sensor, the signal indicating the concentration of the analyte in the reference fluid at a first time, and control calibrating the sensor and validating the sensor over time based on the received signal.

Disclosed is a food wash sensor system that includes a sensor disposed along a fluid flow path that can circulate a wash fluid through the food wash sensor system. The sensor can detect a concentration of an analyte in the wash fluid. The system also includes a reference fluid reservoir including a reference fluid, the reference fluid including a predetermined concentration of the analyte in solution, a delivery system fluidly coupled to the fluid flow path and operable to supply the reference fluid to the fluid flow path upstream from the sensor while maintaining the sensor in place along the fluid flow path, and a control and monitoring system configured to receive a signal from the sensor, the signal indicating the concentration of the analyte in the reference fluid at a first time, and control calibrating the sensor and validating the sensor over time based on the received signal.

Described herein are conveyor systems and application units which can be used to transport and simultaneously treat, or to facilitate treatment and inspection of produce, agricultural products, or other items. The conveyor systems and application units can be configured to allow products to be simultaneously rotated as they are moved along a packing line, which can facilitate the uniform application of spray coatings and/or allow the products to be uniformly blow dried while they are moved. Exemplary conveyor systems and application units can include a bed formed of a plurality of rollers and a rotation inducing device that causes the rollers to rotate while they are laterally transported, thereby causing the products lying on top of the bed to rotate during transport.

A fluid dispensing system is described herein. In some embodiments, the fluid dispensing system includes a CDA cone constructed as a unitary body; a motor comprising a sealed housing resistant to liquid ingress, the motor configured to rotate the CDA cone around a central longitudinal axis of the CDA cone; and a reducer tube configured to deliver a fluid solution to the CDA cone.

A method and a control system for water used in a food processing system are provided. For example, the control system includes at least one sensor configured to collect a sensor signal from a produce handling device, a logic processor configured to receive the sensor signal collected by the at least one sensor and generate a control signal for controlling adding wash solution to the water used in the food processing system, and a human machine interface (HMI) configured to display information from the logic processor to a user.

A method and a control system for water used in a food processing system are provided. For example, the control system includes at least one sensor configured to collect a sensor signal from a produce handling device, a logic processor configured to receive the sensor signal collected by the at least one sensor and generate a control signal for controlling adding wash solution to the water used in the food processing system, and a human machine interface (HMI) configured to display information from the logic processor to a user.

An apparatus for cleaning a food-processing machine having cylindrical rolls disposed along a curve, each of the rolls having a peripheral working surface for contacting food products and an axis about which each roll rotates. A drive rail is mounted parallel to the axes of the rolls and extends the length of the rolls. A spray bar slidably mounts to the drive rail, extends adjacent the rolls, and has at least one nozzle for spraying liquid onto the working surfaces of the rolls to clean them of debris. A prime mover drives the spray bar along the drive rail parallel to the axes of the rolls while spraying the rotating rolls.

A produce wash system is provided. The produce wash system includes a produce line with a short-term wash device followed by a wash device, a short-term wash treatment that is applied by the short-term wash device to a product, wherein the short-term wash treatment remains on the product for a pretreatment time that lasts until the product reaches the wash device, and a wash treatment that is applied by the wash device to the product, wherein the wash treatment rinses the short-term wash treatment from the product defining the end of the pretreatment time. The pretreatment time is set at or below a damage threshold time beyond which the short-term wash treatment damages the product beyond a damage threshold.

A produce wash system is provided. The produce wash system includes a produce line with a short-term wash device followed by a wash device, a short-term wash treatment that is applied by the short-term wash device to a product, wherein the short-term wash treatment remains on the product for a pretreatment time that lasts until the product reaches the wash device, and a wash treatment that is applied by the wash device to the product, wherein the wash treatment rinses the short-term wash treatment from the product defining the end of the pretreatment time. The pretreatment time is set at or below a damage threshold time beyond which the short-term wash treatment damages the product beyond a damage threshold.