The functional condition of an induction crucible furnace is checked by first establishing a set-point parameter corresponding to an optimum functional condition of the induction crucible furnace and characterizing the vibratory behavior of same. Then, during normal operation of the furnace, an actual-value parameter of the vibratory behavior is determined. These two parameters are then compared and, if a magnitude of a difference therebetween exceeds a threshold, an alarm is generated.

The functional condition of an induction crucible furnace is checked by first establishing a set-point parameter corresponding to an optimum functional condition of the induction crucible furnace and characterizing the vibratory behavior of same. Then, during normal operation of the furnace, an actual-value parameter of the vibratory behavior is determined. These two parameters are then compared and, if a magnitude of a difference therebetween exceeds a threshold, an alarm is generated.

A melting kettle for processing of thermoplastic material. The kettle disclosed herein obtains heat transfer by use of an oil jacketed tank with an adjoining main tank for storage of hot oil and a hose tank for recovery of the hot oil. Oil expelled from the oil jacket is directed to the main tank through an opening. Spillage of oil from the hose tank is directed to the main tank through an aperture. The melting kettle reduces the space needed for oil storage, and increases operator safety by eliminating additional transfer lines. Dual kettles benefit by having the adjoining main tank placed therebetween.

A melting kettle for processing of thermoplastic material. The kettle disclosed herein obtains heat transfer by use of an oil jacketed tank with an adjoining main tank for storage of hot oil and a hose tank for recovery of the hot oil. Oil expelled from the oil jacket is directed to the main tank through an opening. Spillage of oil from the hose tank is directed to the main tank through an aperture. The melting kettle reduces the space needed for oil storage, and increases operator safety by eliminating additional transfer lines. Dual kettles benefit by having the adjoining main tank placed therebetween.

Melting kettles for use on vehicles for continuous processing of material for applying lines, stripes, bitumen, crack sealant or the like. The kettles disclosed herein provide heat transfer by use of oil jacketed tanks. A coil may be placed along a lower section for heat transfer through a burner for heating recirculated oil. A coil may be placed in a lower section and an upper section for heating an oil jacket, as well as heat transfer from the entire circumference of a coil placed in the upper section. An upper coil can be fluidly coupled to a lower coil and positioned within the chamber a spaced apart distance from the interior wall of the melter kettle. A mixer system rotates paddles to cause continuous transfer of material around the upper coil. The melter kettle is cylindrical, but can be corrugated to increase heatable surface area.

A measurement system is provided for predicting a future status of a refractory lining that is lined over an inner surface of an outer wall of a manufacturing vessel and exposed to an operational cycle during which the refractory lining is exposed to a high-temperature environment for producing a non-metal and the produced non-metal. The system includes one or more laser scanners and a processor. The laser scanners are configured to conduct one or more pre-operational laser scans of the refractory lining prior to the operational cycle to collect data related to pre-operational cycle structural conditions, and one or more post-operational laser scans of the refractory lining after the operational cycle to collect data related to post-operational cycle structural conditions of the refractory lining. The processor is configured to predict future status of the refractory lining after subsequent operational cycles based on the determined exposure impact of the operational cycle.

An induction furnace comprising a upper furnace vessel; an induction coil positioned below the upper furnace vessel; and a melt-containing vessel positioned inside the induction coil and communicably connected to the upper furnace vessel, wherein the positioning of the melt-containing vessel inside the induction coil defines a gap between an outside surface of the melt-containing vessel and an inside surface of the induction coil. A system for direct-chill casting comprising at least one an induction furnace; at least one in-line filter operable to remove impurities in molten metal; at least one gas source coupled to a feed port associated with the gas; and at least one device for solidifying metal by casting. A method of cooling an induction furnace comprising introducing a gas into a gap between an induction coil and a melt-containing vessel positioned inside the induction coil; and circulating the gas through the gap.

An induction furnace comprising a upper furnace vessel; an induction coil positioned below the upper furnace vessel; and a melt-containing vessel positioned inside the induction coil and communicably connected to the upper furnace vessel, wherein the positioning of the melt-containing vessel inside the induction coil defines a gap between an outside surface of the melt-containing vessel and an inside surface of the induction coil. A system for direct-chill casting comprising at least one an induction furnace; at least one in-line filter operable to remove impurities in molten metal; at least one gas source coupled to a feed port associated with the gas; and at least one device for solidifying metal by casting. A method of cooling an induction furnace comprising introducing a gas into a gap between an induction coil and a melt-containing vessel positioned inside the induction coil; and circulating the gas through the gap.

Provided are a method and to an arrangement for monitoring characteristics of a furnace process in a furnace space limited by a furnace shell of a metallurgical furnace. The arrangement comprises a process monitoring unit having a frame mounted by means of a mounting means on the metallurgical furnace outside the furnace space of the furnace shell. Also provided is a process monitoring unit for use in the method and/or in the arrangement.

Provided are a method and to an arrangement for monitoring characteristics of a furnace process in a furnace space limited by a furnace shell of a metallurgical furnace. The arrangement comprises a process monitoring unit having a frame mounted by means of a mounting means on the metallurgical furnace outside the furnace space of the furnace shell. Also provided is a process monitoring unit for use in the method and/or in the arrangement.