Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature. Refractory anchoring systems and methods include an array of the refractory anchoring devices arranged and mounted so that the unenclosed semi-hexagonal cell openings of adjacent anchoring devices cooperatively form substantially hexagonal cells.

Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body includes four anchor branch segments angled with respect to each other to form an X shape with four unenclosed cell openings, including two opposite triangular side openings and two opposite triangular end openings. In some embodiments, the main body further includes extension segments extending from and angled relative to respective branch segments to define two of the opposite openings as semi-hexagonal. Some embodiments include reinforcement segments extending from branch segments into openings, voids extending through branch segments, two anchor strips inter-engaged to form the four branch segments, and/or a single stud-welding stud for the mounting feature. Refractory anchoring systems and methods include an array of the refractory anchoring devices arranged and mounted so that the unenclosed openings of adjacent anchoring devices cooperatively form substantially hexagonal and rhombus shaped cells.

Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body includes four anchor branch segments angled with respect to each other to form an X shape with four unenclosed cell openings, including two opposite triangular side openings and two opposite triangular end openings. In some embodiments, the main body further includes extension segments extending from and angled relative to respective branch segments to define two of the opposite openings as semi-hexagonal. Some embodiments include reinforcement segments extending from branch segments into openings, voids extending through branch segments, two anchor strips inter-engaged to form the four branch segments, and/or a single stud-welding stud for the mounting feature. Refractory anchoring systems and methods include an array of the refractory anchoring devices arranged and mounted so that the unenclosed openings of adjacent anchoring devices cooperatively form substantially hexagonal and rhombus shaped cells.

The invention relates to a process for the positioning of a corrosion-resistant coating on an internal or external metal wall (20) of a fluid catalytic cracking unit chamber, comprising: (i) the shaping of a metal anchoring structure (10) formed from a plurality of strips (12) assembled in pairs by joining assembly portions (121, 122) so as to form a plurality of cells (14), the anchoring structure comprising a plurality of fastening tabs (16) integral with strip portions other than assembly portions, (ii) the fastening of said anchoring structure (10) by welding the free edge (18) of a part at least of the fastening tabs to the metal wall (20), defining a space between a longitudinal edge (12b) of an anchoring structure and the metal wall, (iii) the insertion of a composite material into the cells (14) from the metal wall (20) and at least up to the upper longitudinal edge (12a) of each strip.

Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature. Refractory anchoring systems and methods include an array of the refractory anchoring devices arranged and mounted so that the unenclosed semi-hexagonal cell openings of adjacent anchoring devices cooperatively form substantially hexagonal cells.

Refractory anchoring devices include a main body and a mounting feature for mounting to a thermal vessel. The main body has the shape of two end-to-end Y's forming a central segment, two branch segments extending from each end of the central segment, and an extension segment extending from each of the four branch segments, to collectively form four unenclosed cell openings that are each semi-hexagonal in shape. Some embodiments include four reinforcement segments with each one extending into a respective cell opening, four voids with each one extending through respective adjacent branch and extension segments, an underbody gap formed under the central segment for refractory interlinking between cell openings, and/or a single stud-welding stud for the mounting feature. Refractory anchoring systems and methods include an array of the refractory anchoring devices arranged and mounted so that the unenclosed semi-hexagonal cell openings of adjacent anchoring devices cooperatively form substantially hexagonal cells.

A Y-shaped refractory anchor, a plurality of Y-shaped refractory anchors, and a method of installing a plurality of Y-shaped refractory anchors in a hexagonal pattern is disclosed. The Y-shaped refractory anchor comprises a singular rectangular folded metal plate comprising a stem that comprises at least one tapered triangular section to be welded to a backing surface and a folded stem base and a branch section comprising two branches, wherein the singular metal plate is folded together at the stem base, such that the stem of the Y-shaped anchor is twice as thick as the two individual branches.

A monolithic refractory anchor which has a bridge portion and first and second V-shaped end portions attached to opposite ends of the bridge portion. The anchor has a pedestal located generally centrally of the anchor which extends below the bottom surfaces of the wing portions of the V-shaped sections, the pedestal forming a single welding attachment point for attachment, preferably by stud welding, to a metal substrate.

The invention relates to a process for the positioning of a corrosion-resistant coating on an internal or external metal wall (20) of a fluid catalytic cracking unit chamber, comprising: (i) the shaping of a metal anchoring structure (10) formed from a plurality of strips (12) assembled in pairs by joining assembly portions (121, 122) so as to form a plurality of cells (14), the anchoring structure comprising a plurality of fastening tabs (16) integral with strip portions other than assembly portions, (ii) the fastening of said anchoring structure (10) by welding the free edge (18) of a part at least of the fastening tabs to the metal wall (20), defining a space between a longitudinal edge (12b) of an anchoring structure and the metal wall, (iii) the insertion of a composite material into the cells (14) from the metal wall (20) and at least up to the upper longitudinal edge (12a) of each strip.

A Y-shaped refractory anchor, a plurality of Y-shaped refractory anchors, and a method of installing a plurality of Y-shaped refractory anchors in a hexagonal pattern is disclosed. The Y-shaped refractory anchor comprises a singular folded metal plate comprising a stem that comprises at least one triangular section to be welded to a backing surface and a folded stem base and a branch section comprising two branches, wherein the singular metal plate is folded together at the stem base, such that the stem of the Y-shaped anchor is twice as thick as the two individual branches.