A method for repairing a refractory lining of a metallurgical vessel in the hot state. This repair takes place using a supplying apparatus. In addition, recording of at least the worn regions and monitoring of the repair are carried out by a monitoring device. Before, during and/or after the supplying of material, at least a partial region of the areas of the refractory lining of the vessel or the gunning jet is recorded photographically with visualization of the temperature ranges. This results in an evaluation with regard to different parameters such as properties, layer thickness and/or distribution of the supplied material. It has been demonstrated that visualization of the temperature ranges of the areas to be repaired and of the refractory material during supplying of material enables different parameters to be established very accurately, and as a result, optimal coating of the wall lining can be achieved.

A method is shown for handling a slag pot or ladle and pyrometallurgical tools made form steel or cast iron, comprising the steps of spraying a mineral suspension onto a wall and bringing said slag pot or ladle or the pyrometallurgical tool into service, wherein said mineral suspension comprises calcic particles in suspension in an aqueous phase forming a calcic particle milk having a calcic particle content of between 20% and 60% by weight with respect to the weight of said calcic particle milk, said mineral layer being a fine layer.

Method for handling a slag pot or ladle or pyro-metallurgical tools comprising the steps of spraying a mineral suspension onto a wall and putting into service of said slag pot or ladle or of the pyro-metallurgical tool, wherein said mineral suspension comprises calcium particles in suspension in an aqueous phase forming a calcium particle slurry containing a carbon hydrate at a content between 0.2 and 3%.

A dry composition formulated to be combined with water to form a jamb spray mix, the dry composition comprising, by weight: 0.1% to 10% phosphate by weight based on total weight of the dry composition; 5% to 15% plasticizer by weight based on total weight of the dry composition; and the balance including fused silica particles and impurities.

A jamb spray mix comprising: 0.1% to 10% phosphate by weight based on total weight of dry ingredients in the mix, 5% to 15% plasticizer by weight based on total weight of dry ingredients in the mix, the balance of dry ingredients including fused silica particles and impurities, and at least 20% water by weight based on total weight of the mix. In certain non-limiting embodiments, a coating of the jamb spray mix is applied to a refractory brick surface region in a coke oven using an air pressurized applicator and associated nozzle.

A formulation containing polymer, resin and cement combined with aggregate can be used as a gunnable mix that is applied to a surface by being conveyed pneumatically in dry form to a nozzle, where water is added. Polymer in the gunnable mix enables it to adhere and bond to a surface, such as carbon brick, of a lining of a vessel used for the containment of molten metals. The formulation may be used, for example, to repair and protect blast furnace hearth linings.

A jamb spray mix comprising: 0.1% to 10% phosphate by weight based on total weight of dry ingredients in the mix, 5% to 15% plasticizer by weight based on total weight of dry ingredients in the mix, the balance of dry ingredients including fused silica particles and impurities, and at least 20% water by weight based on total weight of the mix. In certain non-limiting embodiments, a coating of the jamb spray mix is applied to a refractory brick surface region in a coke oven using an air pressurized applicator and associated nozzle.

The invention pertains to a nozzle for spraying and inorganic mass with the following characteristics: a flow channel (10) that extends from a first end (12) with an essentially circular cross section to a second end (14) with an essentially slot-like cross section. The respective minimum cross section of the flow channel (10) changes from a circular to a reniform and ultimately to a slot-like cross section between the first end (12) and the second end (14), and the flow channel extends between the first end (12) and the second end (14) in such a way that an axis (x) extending perpendicular to the circular cross section on the first end (12) and through its center of area is spaced apart from the center of area of at least 50% of the reniform cross sections of the flow channel (10).

A method relates in particular to the repair of a refractory lining of a metallurgical vessel (10) in the hot state. This repair takes place here by means of an supplying apparatus (15). In addition, recording of at least the worn regions and monitoring of the repair are carried out by means of a device (20). Before, during and/or after the supplying of at least a partial region of the areas (13) of the refractory lining (12) of the vessel (10) to be repaired or the gunning jet (18) is recorded photographically here with visualisation of the temperature ranges (26, 27, 28), and this results in an evaluation with regard to different parameters such as properties, layer thickness and/or distribution of the supplied material. It has been demonstrated that by means of this visualisation of the temperature ranges of the areas to be repaired and of the refractory material during supplying different parameters can be established very accurately, and as a result optimal coating of the wall lining can be achieved.

Provided is a thermal spray material capable of, when used in a thermal spray operation for repairing a furnace wall of an industrial furnace or for other purposes, maintaining good post-repetition bondability with respect to a target surface to thereby prevent peel-off of a resulting thermally sprayed deposit, and improving initial ignitability while suppressing dust-generating property. The thermal spray material comprised a basic compound comprising at least one of a Ca component and an Mg component, a metal Si powder, and a silica-based or alumina-silica based powder. A content rate of a fraction constituting the basic compound and having a particle size of 0.15 mm or less is 30 mass % or more with respect to 100 mass % of the basic compound, and a content rate of a fraction constituting the metal Si powder and having a particle size of 20 m or less is from 10 mass % to 25 mass % with respect to 100 mass % of the thermal spray material. Further, (the content rate (mass %) of the fraction constituting the metal Si powder and having a particle size of 20 m or less, with respect to 100 mass % of the thermal spray material)/(a content rate (mass %) of the fraction constituting the basic compound and having a particle size of 0.15 mm or less, with respect to 100 mass % of the thermal spray material) is from 0.8 to 10, and a content rate of a fraction constituting the metal Si powder and. having a particle size of 10 m or less is 60 mass % or more with respect to 100 mass % of the metal Si powder.