An arc furnace bottom construction for maintaining the outer surface temperature of the bottom construction essentially at least on the lower part of the arc furnace essentially close to the temperature surrounding the arc furnace. The bottom construction contains at least two constructions to be cooled and being positioned to each other in different heights seen from the side view.

Cooling device suitable to be used in an electric melting furnace (30), or suchlike, in cooperation with the lateral wall of said electric furnace (30) and comprising at least one pair of cooling panels (11a, 11b, 12a, 12b) each provided with a plurality of cooling tubes (13, 14, 15, 16); the electric furnace (30) comprises at the lower part at least one shell (17) to contain the molten metal bath (18) and a jacket (19) above it, in which said cooling panels (11a, 11b, 12a, 12b) are positioned; the tubes (13, 14, 15, 16) provided in the panels (11a, 11b, 12a, 12b) are interspersed with free spaces (20, 21, 22, 23), in such a way that at least in the proximity of any one free space (20, 21, 22, 23) of one panel (11a, 11b, 12a, 12b) there is positioned at least one tube (13, 14, 15, 16) of another panel (11a, 11b, 12a, 12b), and in such a way that substantially the tubes (13, 15) comprised in one panel (11a, 11b) are offset from the tubes (14, 16) comprised in the other panel (12a, 12b),

A water cooled box to be installed in the side wall of a metal making furnace to hold and protect implements such as a burner, a lance, or a material (i.e., carbon or lime) injection device. The box preferably comprises a copper outer shell and a steel inner shell liner welded together, whereby a chamber is formed through which cooling water passes. The box further comprises an inlet and outlet for the water flow and a plurality of conduit passages between the copper and steel shells for mounting the aforementioned implements. The copper shell has bars or slots for slag retention and the steel shell has means for mounting the box into the furnace wall. The copper shell is formed into a curved U-shape for preventing cracking due to thermal mechanical stress and to raise the natural frequency of the panel to resist vibration which can also cause cracking.

A fluid cooled housing system for use in metal making furnaces. In particular, the present invention related to a novel and inventive housing and guard member configured to receive and protect an implement, such as a burner or a lance, used in connection with metal making furnaces. A preferred embodiment of the present invention comprises a housing comprising an outer shell and an inner shell that define a fluid chamber, an end cap, a bushing insert, a face plate, a fluid inlet, and a fluid outlet. Both the fluid inlet and the fluid outlet are preferably in fluid communication with both the fluid chamber defined by the shells and a fluid chamber defined by the bushing insert. In alternative preferred embodiments, the housing system further comprises a guard member that preferably envelopes and further protects the fluid cooled housing.

A fluid cooled housing system for use in metal making furnaces. In particular, the present invention related to a novel and inventive housing and guard member configured to receive and protect an implement, such as a burner or a lance, used in connection with metal making furnaces. A preferred embodiment of the present invention comprises a housing comprising an outer shell and an inner shell that define a fluid chamber, an end cap, a bushing insert, a face plate, a fluid inlet, and a fluid outlet. Both the fluid inlet and the fluid outlet are preferably in fluid communication with both the fluid chamber defined by the shells and a fluid chamber defined by the bushing insert. In alternative preferred embodiments, the housing system further comprises a guard member that preferably envelopes and further protects the fluid cooled housing.

Computer modelling methods and foundry methods for copper-nickel coolant pipes cast-in-copper coolers are combined. First, Computational Fluid Dynamics and/or Finite Element Analysis steps verify geometric computer aided design models and materials choices, point-by-point heat distribution, and heat flows. And second, casting steps to commit an acceptable last thickness iteration of a thermal buffer part in simulation to casting it in a foundry. In the foundry, casting conditions are empirically developed to yield all but slight, unclustered bonding imperfections at a concentric diffusion interface of the pipes and surrounding solidified casting that improve the thermal conductivity of furnace-block coolers that incorporate coolant pipes. The combined methods verify in simulation that operational thermal stresses at the pipe-casting interface stay in-bounds of material stress limits, and that the peak temperatures on the hot face do not rise above 450 C.

One embodiment is a cooling system for regulating temperature of a surface of a metallurgical furnace. The cooling system includes a plurality of spray conduits. Each spray conduit has one or more control valves and has a plurality of nozzles. A plurality of temperature sensors are disposed proximate the surface of the metallurgical furnace. A control system adjusts the control valves of the plurality of spray conduits in response to temperature information derived from the plurality of temperature sensors.

A control system for a vacuum arc remelting (VAR) process for a metal includes a direct current (DC) power source, a ram drive, voltage drip short sensor, and a controller, which includes a processor. The drip short sensor may be configured to measure a drip short frequency of the electric arc over a period of time. The controller is configured to determine a real time arc gap length between the electrode tip and the melt pool based on a correlation between the drip short frequency and arc gap length. The controller is further configured to control power input to the electrode by the DC power supply by determining an input power level to input to the electrode based on the real time arc gap length, the input power level configured to generate a desired arc gap length, by the DC power supply, at the input power level.

A 180-degree pipe elbow having one end extending beyond the other end and method of joining a 180-degree pipe elbow to lengths of cooling pipe to form a cooling panel for use in a furnace, boiler or other industrial heating apparatus that benefits from assistance of a cooling panel. Having one end of the elbow extend beyond the other end of the elbow enables the one end to be joined to a length of pipe by welding whereby the joining may be by automatic welding which will reduce manufacturing costs and ensure a quality weld.

A cooling plate for a metallurgical furnace including a body with a front face and an opposite rear face, the body having at least one cooling channel therein having an opening in the rear face and a coolant feed pipe connected to the rear face of the cooling panel and is in fluid communication with the cooling channel where in use, the front face is turned towards a furnace interior, and at least one emergency cooling tube is arranged within the cooling channel, the emergency cooling tube having a cross-section smaller than a cross-section of the cooling channel, the emergency cooling tube has an end section with connection means for connecting an emergency feed pipe thereto, and in an emergency operation, the emergency cooling tube is physically connected to an emergency feed pipe via the connection means; while, in a normal operation, the connection means of the emergency cooling tube is physically disconnected from the emergency feed pipe. The invention also concerns the use of such a cooling plate.