A heat exchanger includes a main body portion and a cover. The main body portion includes a heat exchange core, a collecting pipe portion and a first mounting shell. The collecting pipe portion includes a first collecting pipe portion and a second collecting pipe portion. Both the first collecting pipe portion and the second collecting pipe portion are provided with mounting end plates. Two ends of the first mounting shell are hermetically connected to the mounting end plates by brazing. The first mounting shell encloses part of the heat exchange core in a circumferential direction. Two ends of the cover are hermetically connected to the mounting end plates by bonding. The cover and the first mounting shell are arranged in an enclosing manner in the circumferential direction. The heat exchanger improves stability and reliability. A manufacture method of the heat exchanger is also disclosed.

A heat exchanger includes a body that includes an at least two opposing surfaces and the at least two opposing surfaces are a trapezoidal. The body of the heat exchanger also includes, an area of cross sectional flow channels through the body. The area of cross-sectional flow channels in a direction perpendicular to the bases of the trapezoid increase or decrease between the two bases.

In a method of manufacturing a heat exchanger for a rotating electrical machine, a pressing device is placed inside a tube with elastic members compressed so that a first pressing part and a second pressing part press the tube mutually oppositely in directions in which the diameter of at least a part of the tube located between two through holes of two supporting members expands. Pressure is built up in the tube and the tube is plastically deformed to form an inside large diameter part and inside connecting parts.

A heat exchanger element for use in a heat exchanger includes an outer wall formed into a tubular shape including a first portion and a second portion. The first portion is arranged parallel to and is spaced apart from the second portion. A plurality of fin structures extends between the first portion and the second portion of the outer wall. Each of the fin structures defines a flow channel configured to provide fluid communication between an outer surface of the first portion of the outer wall and an outer surface of the second portion of the outer wall. An interior of the outer wall is configured to receive a first fluid while an exterior of the outer wall and each of the flow channels defined by the fin structures are configured to receive a second fluid in heat exchange relationship with the first fluid.

A heat exchanger tube for transferring a heat of an exhaust gas to a fluid to be heated includes a turn-back portion formed in an intermediate portion of the heat exchanger tube and a reciprocating conduit portion. The reciprocating conduit portion includes a conduit portion leading from a starting end of the heat exchanger tube to the turn-back portion, and a conduit portion leading from the turn-back portion to a terminal end of the heat exchanger tube. A space equal to or greater than the outer diameter of the conduit portions is provided between these conduit portions.

A method of forming a cast heat exchanger plate includes forming at least one hot core plate defining internal features of a one piece heat exchanger plate and at least one first set of interlocking features. At least one cold core plate is formed defining external features of the heat exchanger plate and at least one second set of interlocking features. A core assembly is assembled where each hot core plate is directly interlocked to at least one cold core plate. A wax pattern is formed with the core assembly with an external shell formed over the wax pattern. The wax pattern is removed to form a space between the core assembly and the external shell. The space is filled with a molten material. Once the molten material has solidified, the external shell and the core are removed.

The invention relates to a heat exchanger for motor vehicles, comprising: a core (2) comprising a tube bundle of open ends stacked tubes (3) and comprising a top and a bottom extreme tubes (3a,3b); headers (4,5), each having a shaped flange (4a,5a) with corners (4b,5b) and being connected with open ends of the tubes (3,3a,3b); and side housing parts (6, 7) situated on opposite sides of the core (2) and extending at least partly between the extreme tubes (3a,3b) and between the header (4,5). At least one of the side housing parts (6,7) have at least one protrusion (10) projecting from the side housing part (6,7) in a corner thereof and bent to contact the side surface of the tube bundle; the at least one protrusion (10) has an external surface (10′) opposite to the tube bundle and formed into a shape matching the profile shape of the flange (4a,5a) of the header (4,5) in its corner (4b,5b); wherein the said external surface (10′) of the at least one protrusion (10) abuts the flange (4a,5a) of the said header (4,5) to ensure a liquid-tight connection of the header (4, 5) with the flange (4a, 5a) at the corner (4b,5b) thereof.

A tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity. The inner surface can be non-cylindrical. The cavity can be configured to receive a fluid that flows continuously along a length of the at least one wall.

A flexible manifold adapted for use on a plate-fin heat exchanger core, the flexible manifold including a plurality of individual layers configured to be metallurgically joined to respective ones of a plurality of layers of the plate-fin heat exchanger core, and further including a first end with at least one port adapted to receive or discharge a medium, a second end distal from the first end, adapted to transfer the medium to or from the plurality of individual layers, a plurality of horizontal guide vanes defining the plurality of individual layers, and a plurality vertical members positioned within each of the individual layers. The flexible manifold is configured to be mechanically and thermally compliant, and can be metallurgically joined to the heat exchanger core by brazing or welding.

Example heat exchangers and methods of use are described herein. An example heat exchanger includes a lattice structure including a plurality of conduits defining a plurality of interstitial voids between the plurality of conduits. Each of the plurality of conduits includes an inlet and an outlet, and the plurality of conduits are arranged such that, between the inlet and the outlet, each of the conduits intersects at least one other conduit to enable flow between the intersecting conduits. The example heat exchanger also includes a first manifold formed unitarily with the lattice structure, the first manifold comprising a first plurality of openings in fluid communication with each inlet of the plurality of conduits. The example heat exchanger further includes a phase change material (PCM) disposed within and substantially filling the plurality of interstitial voids.