A heat exchanger for providing thermal energy transfer between a first flow along a first flowpath and a second flow along a second flowpath has at least one plate bank having a plurality of plates, each plate having: a first face and a second face opposite the first face; a leading edge along the second flowpath and a trailing edge along the second flowpath; a proximal edge having at least one inlet port along the first flowpath and at least one outlet port along the first flowpath; and at least one passageway along the first flowpath. An inlet manifold has a first face to which the plurality of plates are mounted along their respective proximal edges. An inlet plenum has at least one inlet port and at least one outlet port. An outlet plenum has at least one outlet port and at least one inlet port. The first flowpath passes from the at least one inlet port of the inlet plenum, through the at least one passageway of each of the plurality of plates, and through the at least one outlet port of the outlet plenum. For each plate, the manifold first face has a respective associated slot capturing a portion of the plate along the proximal edge thereof to prevent extraction of the plate normal to the manifold first face.

A heat exchanger includes a core. The core includes a first layer and a second layer. The first layer includes a first plurality of fluid inlets. The second layer includes a second plurality of fluid inlets. The heat exchanger also includes a fluid header attached to the core adjacent the first plurality of fluid inlets and the second plurality of fluid inlets. The fluid header includes an inlet, an outlet, a plenum between the inlet and the outlet, and a flow control mechanism within the plenum. The flow control mechanism selectively directs fluid through the first plurality of fluid inlets, through the second plurality of fluid inlets, or through both the first plurality of fluid inlets and the second plurality of fluid inlets.

A heat exchanger assembly includes a first member defining fluid passages therein for a first heat exchanger fluid. A second member defines fluid passages therein for a second heat exchanger fluid. The second member is engaged to the second member with an interference fit. A method of assembling a heat exchanger includes thermally resizing at least one of a first heat exchanger member and a second heat exchanger member and assembling the second heat exchanger member to the first heat exchanger member. The method includes thermally equalizing the first and second heat exchanger members to engage the second heat exchanger member to the first heat exchanger member with an interference fit.

An apparatus and method of forming a heat exchanger includes forming a monolithic core body having a first set of flow passages and a core coefficient of thermal expansion, and additively manufacturing onto the monolithic core a first manifold defining a first fluid inlet for the first set of flow passages.

An additively manufactured attritable engine includes a compressor section, a combustion section, a turbine section, and an engine case wall, which surrounds the compressor section, the combustion section, and the turbine section. The engine case wall includes a first cavity embedded in the engine case wall that defines an injector that is in fluid communication with the combustion section. The engine case wall includes a second cavity embedded within the engine case wall and defines a fuel feed passage that is in thermal communication through the exterior surface of the engine case wall.

A method of manufacturing a heat exchanger. The method includes additively manufacturing a first body with a first plurality of passages extending through the first body. Additively manufacturing a second body with a second plurality of passages extending through the second body. The method also includes, interlocking the first body with the second body such that the first plurality of passages is aligned with the second plurality of passages and fluidically connected with the second plurality of passages.

Stacked cooling assemblies and combustor bead ends are provided. A stacked cooling assembly includes an inlet plate defining an inlet to a coolant circuit, an outlet plate defining an outlet of the coolant circuit, and an intermediate plate disposed between the inlet plate and die outlet plate. The intermediate plate defines an intermediate cavity. A downstream surface of the inlet plate, an upstream surface of the outlet plate, and the intermediate cavity collectively define a connecting channel that fluidly couples the inlet to the outlet.

A turbofan gas turbine engine includes, in axial flow sequence, a heat exchanger module, a fan assembly, a compressor module, a turbine module, and an exhaust module. The fan assembly includes a plurality of fan blades defining a fan diameter (D). The heat exchanger module is in fluid communication with the fan assembly by an inlet duct, and the heat exchanger module includes a plurality of radially-extending hollow vanes arranged in a circumferential array with a channel extending axially between each pair of adjacent hollow vanes. An airflow entering the heat exchanger module is divided between a set of vane airflows through each of the hollow vanes and a set of channel airflows through each of the channels.

A heat exchanger for a gas turbine engine comprising a compressor, a combustor and a turbine. The heat exchanger comprising alternating hot and cold channels. Compressed air from the compressor flows through the cold channels and exhaust gas from the turbine flows through the hot channels. Each cold channel comprises first and second opposing surfaces conveying compressed air along a first path. Each cold channel comprises rows of vortex generators and pin fins extending from the first or second surfaces along the first path. The rows extend substantially perpendicular to the first path. Each hot channel is defined by a first and second opposing surfaces conveying exhaust gas along a second path substantially perpendicular to the first path. Each hot channel comprises rows of vortex generators and pin fins extending from the first or second surfaces along the second path. The rows extend substantially perpendicularly to the second path.

A module ensuring an acoustic attenuation of a flow of a first fluid and a heat exchange between the first fluid and a second fluid. The module comprises a perforated first wall with a cutout, a second wall, a cellular structure extending from the second wall to the first wall, a recess provided in the cellular structure between a perforated bottom and a perforated top, and a heat exchanger which is fixed inside the recess between the bottom and the top and in which the second fluid circulates. Such a module ensures an attenuation of sound waves and a heat exchange without limiting the attenuation surface.