A combined heat and power system comprises a shaft (4), a compressor (6) coupled to the shaft to compress intake gas to form compressed gas; a recuperator (10) to heat the compressed gas to form heated compressed gas; a combustor (12) to combust a fuel and the heated compressed gas to form combustion gas; a turbine (8) coupled to the shaft to expand the combustion gas to form exhaust gas; a load (24) coupled to the shaft; an exhaust outlet (18) to expel the exhaust gas to a heater for heating a fluid based on heat from the exhaust gas; a recuperator channel (28) providing a path for the exhaust gas to flow from the turbine to the exhaust outlet through the recuperator; and a bypass channel (22) providing a path for the exhaust gas to flow from the turbine to the exhaust outlet bypassing the recuperator.

A constant density heat exchanger and system for energy conversion is provided. The constant density heat exchanger includes a housing extending between a first end and a second end and defining a chamber having an inlet and an outlet. A first flow control device is positioned at the inlet of the chamber and movable between an open position in which a working fluid is permitted into the chamber and a closed position in which the working fluid is prevented from entering the chamber. A second flow control device is positioned at the outlet of the chamber and movable between an open position in which the working fluid is permitted to exit the chamber and a closed position in which the working fluid is prevented from exiting the chamber. A heat exchange fluid imparts thermal energy to the volume of working fluid as the first flow control device and the second flow control device hold the volume of working fluid at constant density within the chamber.

Systems, apparatuses, and methods relating to heat transfer devices having nested layers of helical fluid channels. In some examples, a device for transferring heat includes a set of nested tubular walls and a plurality of helical walls intersecting each of the nested tubular walls to form one or more first channel layers nested with one or more second channel layers. Each of the first and second channel layers includes a plurality of helical fluid channels. A first intake and a first outtake are in fluid communication with one another via the plurality of helical fluid channels of each first channel layer, for flow of a first fluid through the device. A second intake and a second outtake are in fluid communication with one another via the plurality of helical fluid channels of each second channel layer, for flow of a second fluid through the device.

A heat exchanger includes a plurality of fins arranged as a network and delimiting corridors, and an envelope having an internal wall and an external wall, the internal and external walls delimiting between them a channel for a flow of a first fluid in a main direction, the network of fins being arranged in the channel and connected to the internal and external walls, at least one passage for a flow of a second fluid being embedded in at least one of the internal and external walls, the channel being, in the main direction, divergent and then convergent.

Heat exchangers, heat exchanger systems, and hypersonic vehicles are provided. For example, a heat exchanger is provided that comprises a first chamber for receipt of a flow of cool fluid and a second chamber for receipt of a flow of hot fluid. The heat exchanger further comprises a buffer fluid flowpath for circulation of a buffer fluid therethrough. The buffer fluid circulates within the buffer fluid flowpath disposed between the first chamber and the second chamber to transfer heat from the hot fluid to the cool fluid. In certain embodiments, a hypersonic vehicle comprises such a heat exchanger, and the cool fluid is cryogenic or near-cryogenic fuel of the hypersonic vehicle and the hot fluid is engine bleed air from a hypersonic propulsion engine of the vehicle.

A turbofan gas turbine engine includes, in axial flow sequence, a heat exchanger module, a fan assembly, a compressor module, and a turbine module. The fan assembly includes fan blades defining a corresponding fan area (A.sub.FAN). The heat exchanger module is in fluid communication with the fan assembly by an inlet duct, and includes radially-extending vanes arranged in a circumferential array with at least one vane including a heat transfer element for heat transfer from a first fluid contained within each element to an airflow passing over a surface of each heat transfer element before entering the fan assembly inlet. Each heat transfer element extends axially along the corresponding vane, with a swept heat transfer element area (A.sub.HTE) being the wetted surface area of all heat transfer elements in contact with the airflow. A Fan to Element Area parameter F.sub.EA of A.sub.HTE/A.sub.FAN lies in the range of 47 to 132.

An additively manufactured heat exchanger configured to transfer heat between a first fluid and a second fluid includes a first channel with a first wall configured to port flow of a first fluid and a second channel with a second wall configured to port flow of a second fluid. The heat exchanger also includes a barrier channel containing unprocessed build powder provided by the additive manufacturing process and is located between the first wall and the second wall. The barrier channel is configured to prevent mixing of the first fluid and the second fluid when one of the first wall and the second wall ruptures.

A heat exchanger between a fluid and an air flow, includes a heat exchange wall separating the fluid and the air flow, the heat exchange wall including a heat exchange surface that extends parallel to a longitudinal direction of the air flow and with which the air flow is in contact. The heat exchange wall includes at least one turbulence generator extending in a hollow manner in relation to the heat exchange surface.

A heat exchanger with a monocoque structure transfers heat between a first fluid and a second fluid. The heat exchanger in has a plurality of tubes through which the first fluid may flow in a direction, each of the plurality of tubes has a first mouth end, an N opposing second mouth end and a waist region between the first mouth end and the second mouth end. The heat exchanger also has one or more interconnected fluid channels through which the second fluid may flow, the one or more fluid channels lay generally in a plane, the plurality of tubes and the one or more fluid channels interleave such that heat may be transferred between the plurality of tubes and the one or more fluid channels, and the direction of flow of the first fluid is generally perpendicular to the plane of the one or more fluid channels.

A thermal management system for a gas turbine engine includes an additively manufactured nacelle component, at least a portion of the additively manufactured nacelle component forming an additively manufactured heat exchanger that extends into a fan bypass flow.