An axial flow baffle for a shell and tube heat exchanger includes a substantially planar body configured for transverse arrangement in a longitudinally elongated shell of the shell and tube heat exchanger, a plurality of axial flow tube apertures each comprising a central tube hole configured to receive a tube of the heat exchanger, and an array of peripheral primary flow holes circumferentially spaced apart around the tube hole. The primary flow holes each interrupt the central tube hole and formed a radially inward projecting tube support protrusions between the primary flow holes which engage a single tube. Each primary flow hole has a non-polygonal configuration, which may be semicircular in some embodiments. The primary flow holes create axial flow around the periphery of the tubes through the baffles. In another aspect, a hybrid cross-flow baffle includes a combination of axial flow tube apertures and circular tube support holes.

An axial flow baffle for a shell and tube heat exchanger includes a substantially planar body configured for transverse arrangement in a longitudinally elongated shell of the shell and tube heat exchanger, a plurality of axial flow tube apertures each comprising a central tube hole configured to receive a tube of the heat exchanger, and an array of peripheral primary flow holes circumferentially spaced apart around the tube hole. The primary flow holes each interrupt the central tube hole and formed a radially inward projecting tube support protrusions between the primary flow holes which engage a single tube. Each primary flow hole has a non-polygonal configuration, which may be semicircular in some embodiments. The primary flow holes create axial flow around the periphery of the tubes through the baffles. In another aspect, a hybrid cross-flow baffle includes a combination of axial flow tube apertures and circular tube support holes.

A heat exchange tube and a heat exchanger are provided. A tube wall of the heat exchange tube includes a first wall and a second wall, a first segment of the first wall includes one of a first groove or a first protrusion, a second segment of the first wall includes one of a second groove or a second protrusion, a first segment of the second wall includes the other one of the first groove or the first protrusion, the first protrusion is arranged in the first groove, the second segment of the second wall includes the other one of the second groove or the second protrusion, and the second protrusion is arranged in the second groove. At least part of each of the first segment and the second segment of the first wall is arranged between the first segment and the second segment of the second wall.

A heat exchange tube and a heat exchanger are provided. A tube wall of the heat exchange tube includes a first wall and a second wall, a first segment of the first wall includes one of a first groove or a first protrusion, a second segment of the first wall includes one of a second groove or a second protrusion, a first segment of the second wall includes the other one of the first groove or the first protrusion, the first protrusion is arranged in the first groove, the second segment of the second wall includes the other one of the second groove or the second protrusion, and the second protrusion is arranged in the second groove. At least part of each of the first segment and the second segment of the first wall is arranged between the first segment and the second segment of the second wall.

A bent heat exchanger is provided. The bent heat exchanger includes: a first header and a second header; a plurality of flat tubes, two ends of the flat tube being connected to the first header and the second header respectively; and fins, each disposed between adjacent flat tubes, extending in a corrugated shape along a length direction of the flat tube. The first header and the second header each have a slot running through a wall thereof and a protrusion arranged to an inner surface of the wall thereof. The protrusion includes an arc portion connected to the edge of the slot, and an extension portion protruding inwards from the arc portion. An arc radius of the arc portion is less than or equal to and greater than 0.6 times a thickness of a wall of the corresponding first header or second header.

A bent heat exchanger is provided. The bent heat exchanger includes: a first header and a second header; a plurality of flat tubes, two ends of the flat tube being connected to the first header and the second header respectively; and fins, each disposed between adjacent flat tubes, extending in a corrugated shape along a length direction of the flat tube. The first header and the second header each have a slot running through a wall thereof and a protrusion arranged to an inner surface of the wall thereof. The protrusion includes an arc portion connected to the edge of the slot, and an extension portion protruding inwards from the arc portion. An arc radius of the arc portion is less than or equal to and greater than 0.6 times a thickness of a wall of the corresponding first header or second header.

A microtube heat exchanger is disclosed, including two end plates with an array of holes or openings and an array of microtubes disposed in the array of openings between the two end plates. The heat exchanger can be used in environmental control systems, including systems for aerospace applications.

An additively manufactured heat exchanger configured to transfer heat between a first fluid and a second fluid includes a first channel with a first wall configured to port flow of a first fluid and a second channel with a second wall configured to port flow of a second fluid. The heat exchanger also includes a barrier channel containing unprocessed build powder provided by the additive manufacturing process and is located between the first wall and the second wall. The barrier channel is configured to prevent mixing of the first fluid and the second fluid when one of the first wall and the second wall ruptures.

A heat exchanger includes a plurality of flat heat transfer tubes and a header, wherein, in an interior portion of each of the plurality of flat heat transfer tubes, a plurality of upwind side channels and a plurality of downwind side channels are formed, the header includes a main body portion in which an interior portion space connected to the plurality of upwind side channels and the plurality of downwind side channels is formed, a partition member that divides the interior portion space into an upwind side space, and a flow inlet/outlet port that supplies a refrigerant to a lower part of the upwind side space, and, at a lower part of the partition member, a lower communication path that communicates the downwind side space and the upwind side space is formed.

A heat exchanger includes a plurality of flat heat transfer tubes and a header, wherein, in an interior portion of each of the plurality of flat heat transfer tubes, a plurality of upwind side channels and a plurality of downwind side channels are formed, the header includes a main body portion in which an interior portion space connected to the plurality of upwind side channels and the plurality of downwind side channels is formed, a partition member that divides the interior portion space into an upwind side space, and a flow inlet/outlet port that supplies a refrigerant to a lower part of the upwind side space, and, at a lower part of the partition member, a lower communication path that communicates the downwind side space and the upwind side space is formed.