A shape-morphing fin includes a fixed portion, a multistable portion, a coupling portion, and a vibration source. The multistable portion functions as a negative stiffness element. The multistable portion is selectively movable between a first position and a second position. The movement between first position and the second position is configured to remove the ice formation from the structure. The coupling portion couples the fixed portion to the multistable portion. The vibration source is configured to produce a resonant vibration to engage the movement of the multistable portion from the first position to the second position.

A layer for a heat exchanger includes: an inlet; an outlet; an upper sheet; a lower sheet; a fluid flowpath defined between the upper sheet and lower sheet and from the inlet to the outlet; and at least one pin disposed in the flowpath and connecting the upper sheet to the lower sheet; wherein the lower sheet has a first undulating profile. The upper sheet has a second undulating profile different from the first undulating profile. Also disclosed is a heat exchanger including the layer, and a method of making a layer for a heat exchanger.

In a heat exchanger of the present invention, a release port for, in a case where a fluid flows into an internal space, releasing the fluid to an exterior is provided in a protection unit main body of each of protection units arranged on both outer sides of a heat exchange unit, and a protection unit fin plate of the protection unit has such strength that a coupling state between an outer surface of an outermost-layer partition plate and a bonding plate of the protection unit main body facing the outer surface is maintained even in a case where an inner pressure set as a design pressure for a part of the heat exchange unit constituting an outermost-layer flow passage adjacent to the protection unit is applied to the internal space of the protection unit main body of the protection unit.

A heat sink includes a base plate; a cover overlapping the base plate; fins, each having a plate-like shape projecting from the base plate in a direction perpendicular to the base plate, located between the base plate and the cover; one or a plurality of first fin groups composed of a plurality of the fins arranged with a gap therebetween in a first direction; and one or a plurality of second fin groups composed of a plurality of the fins arranged with a gap therebetween in the first direction, and adjacent to the first fin group with a gap therebetween in a second direction. Positions in the first direction of the fins belonging to the second fin group are displaced with respect to positions in the first direction of the fins belonging to the first fin group. Each of the fines has an S-shape.

Thermal management devices, systems, and methods of fabrication thereof are generally directed to accommodating variability in height, shape, or other geometric features of one or more heat-dissipating components on a substrate while maintaining efficient transfer of heat away from the one or more heat-dissipating components. For example, a thermal management device may include a housing, a diaphragm, and a wick, the wick disposed along a chamber defined by the housing and the diaphragm such that a fluid within the chamber may evaporate and condense along the chamber to transfer heat away from one or more heat-dissipating components (e.g., electronic components or photonics). The diaphragm may be resiliently flexible relative to the housing to bias a contact surface of the diaphragm against one or more heat-dissipating components while maintaining efficient transfer of heat through the chamber and away from the one or more heat-dissipating components.

A liquid-cooling heat sink is disclosed which includes a substrate, a cover and a separator. The substrate includes a plate, a set of first heat sinking fins and a set of second heat sinking fins. The cover has water inlet and outlet ports. The cover and the plate together delimit a heat exchange chamber in which both the set of first heat sinking fins and the set of second heat sinking fins are confined. The separator is disposed between the set of first heat sinking fins and the set of second heat sinking fins to divide the heat exchange chamber into a water inlet compartment and a water outlet compartment. The water inlet compartment and water outlet compartment are in communication with the water inlet and outlet ports respectively. The liquid-cooling heat sink has not only enhanced overall structural strength but also improved heat exchange efficiency with a coolant fluid.

A two-pass heat exchanger with calibrated bypass is disclosed for cooling heat-generating substrates and/or for heating a heat transfer fluid. The heat exchanger has first and second outer plate walls and an intermediate plate wall located between and spaced from the outer plate walls in the thickness dimension of the heat exchanger, and with inlet and outlet ports at the same end. An input flow passage is defined between the first outer plate wall and the intermediate plate wall, and a return flow passage is defined between the second outer plate wall and the intermediate plate wall. The first and second fluid flow passages are in a U-flow, stacked arrangement. At least one bypass opening extends through the intermediate plate wall between the input and return flow passages, and configured to permit a portion of the heat transfer fluid to bypass portions of the input and return flow passages.

A heat exchanger includes a duct, a core portion, and a caulking plate. The duct has an inlet and an outlet. The core portion is housed in the duct in a state where cooling plates and cooling fins are stacked in a stacking direction. The caulking plate has a frame shape corresponding to an opening shape of the inlet and the outlet and brazed to the inlet and the outlet. The caulking plate is interposed between the duct and a tank to fix the tank. A first joint between the duct and the core portion and a second joint between the duct and the caulking plate are distanced from each other in the stacking direction by a predetermined distance. The duct has a rib between the first joint and the second joint or at the second joint.

A method for forming a heat exchanger plate includes: securing a wave form metallic sheet to a heat exchanger plate substrate, the substrate comprising a first face and a second face opposite the first face, the securing of the wave form metallic sheet being to the first face; and removing peaks of the sheet.

The disclosure relates to fin inserts for heat and mass exchangers and corresponding methods. For instance, in some examples, a fin insert to a heat and mass exchanger includes a generally rigid, longitudinally-extending member that includes a top portion and side portions. The side portions may be disposed on opposite sides of the top portion, and may include a concave shape facing away from one another. The side portions may further are each be positioned around a portion of a respective heat transfer tube.