A modular heat exchanger assembly for ultra-large radiator applications. At least two heat exchanger cores are arranged in parallel flow, each core including inlet and outlet tanks sealingly attached to opposing headers at each end of a plurality of tubes. Each header is formed by securing mating header plates having mating openings. A plurality of O-rings are trapped within O-ring grooves formed by continuous depressions around each of the mating openings, and a portion of each tube is disposed within one of the O-rings and expanded outwardly to form a seal at each tube-to-header joint. A common tank is connected between tanks at adjacent ends of each heat exchanger core, and separate tanks are connected to the tank at the opposing ends of each core. The separate tanks may be inlet tanks and the common tank may be an outlet tank for fluid, or the flow path may be reversed.

A heat exchanger manifold for use in a heat exchanger having a plurality of microtubes includes a receiving component for supporting and forming a seal about each of the plurality of microtubes and a circuiting component having at least one recessed channel for defining an enclosed flow configuration of a fluid of the heat exchanger. The receiving component is joined and sealed to the circuiting component such that an internal flow passage of the plurality of microtubes is arranged in fluid communication with the at least one recessed channel.

An apparatus includes a case including a heat exchange unit; an inflow port through which a fluid flows into the heat exchange unit; and a discharge port through which the fluid is discharged from the heat exchange unit. In the case, the inflow port and the discharge port are opened in a facing surface facing a component to which the apparatus is assembled, the inflow port is disposed to face a fluid outlet of the component, and a partition wall that separates an inflow port side and a discharge port side is provided on the facing surface.

An apparatus includes a case including a heat exchange unit; an inflow port through which a fluid flows into the heat exchange unit; and a discharge port through which the fluid is discharged from the heat exchange unit. In the case, the inflow port and the discharge port are opened in a facing surface facing a component to which the apparatus is assembled, the inflow port is disposed to face a fluid outlet of the component, and a partition wall that separates an inflow port side and a discharge port side is provided on the facing surface.

A reactor includes a shell enveloping a reaction zone, a heat transfer zone, and an isolation zone. The shell is provided with a feed fluid inlet, a product fluid outlet, and an isolation fluid inlet. The reaction zone provides fluid communication between feed fluid inlet and product fluid outlet, and extends though the heat transfer zone and the isolation zone. The isolation zone is located between the heat transfer zone and the product fluid outlet, where a feed fluid, as it flows from the feed fluid inlet and through the reaction zone, is heated by a heat transfer fluid flowing through the heat transfer zone and reacts to form a product fluid that flows out of the shell through the product fluid outlet. A purge fluid in the isolation zone is at a positive pressure relative to a pressure of the heat transfer fluid flowing through the heat transfer zone.

A heat exchanger with non-circular tubes arranged in a louvered fashion. In one embodiment the tubes include a first plurality of hollow members extending in a first direction, a second plurality of hollow members extending in a second direction different from the first direction, and a third plurality of hollow members extending in a third direction different from the first direction and from the second direction, the hollow members of the first plurality of hollow members, the second plurality of hollow members, and the third plurality of hollow members intersecting at a plurality of hollow nodes.

A machining method for a burred flat hole includes first an overhang portion is formed in a flat hole-forming region in a metal plate in a first step, subsequently a fiat hole portion is formed in the overhang portion in a second step, and finally burring is formed on the peripheral edge portion of the hole portion in a third step. Accordingly, when burring is to be formed, overhanging machining and perforating machining have been substantially completed, and therefore pressing force of a punch for burring machining can be set to the minimum value necessary for burring formation.

A machining method for a burred flat hole includes first an overhang portion is formed in a flat hole-forming region in a metal plate in a first step, subsequently a fiat hole portion is formed in the overhang portion in a second step, and finally burring is formed on the peripheral edge portion of the hole portion in a third step. Accordingly, when burring is to be formed, overhanging machining and perforating machining have been substantially completed, and therefore pressing force of a punch for burring machining can be set to the minimum value necessary for burring formation.

Respective gaps between a pair of vertical outer surfaces parallel to a pressing direction of a punch and inner surfaces of a cavity portion of a die facing the same, at positions at both ends in a longitudinal direction of the cross-section of the punch, are set smaller than respective gaps between outer surfaces parallel to the pressing direction of the punch and inner surfaces of the cavity portion of the die facing the same, at positions at both ends in a width direction of the cross-section. Burring height formed by pressing a punch for burring toward the cavity portion to insert the punch into the same is generally proportional to these gap values, and therefore the burring height at ends in the major axis direction becomes lower than that in the minor axis direction.

Respective gaps between a pair of vertical outer surfaces parallel to a pressing direction of a punch and inner surfaces of a cavity portion of a die facing the same, at positions at both ends in a longitudinal direction of the cross-section of the punch, are set smaller than respective gaps between outer surfaces parallel to the pressing direction of the punch and inner surfaces of the cavity portion of the die facing the same, at positions at both ends in a width direction of the cross-section. Burring height formed by pressing a punch for burring toward the cavity portion to insert the punch into the same is generally proportional to these gap values, and therefore the burring height at ends in the major axis direction becomes lower than that in the minor axis direction.