A cooling device includes a cooler disposed inside a shell, an inlet nozzle that is configured to feed a fluid into the shell, an outlet nozzle that is configured to feed the fluid passing through the cooler so as to flow outward, and a guide member that is configured to change a flowing direction of the fluid. The guide member has a collision surface which spreads in an inclined direction inclined with respect to the flowing direction of the fluid fed into the shell from the inlet nozzle, and which collides with the fluid, and an uneven portion formed in at least a portion of a peripheral edge portion of the collision surface.

A heater assembly includes a continuous series of perforated helical members and a plurality of heating elements. The perforated helical members cooperate to define a geometric helicoid disposed about a longitudinal axis of the heater assembly. Each perforated helical member defines opposed edges and a predetermined pattern of perforations. The perforations extend through each perforated helical member parallel to the longitudinal axis. The heating elements extend through the perforations.

Provided are heat exchangers that have a plurality of integrally formed contiguous unit cells defining a three-dimensional lattice of repeating unit cells, and methods of forming a baffle in a three-dimensional lattice structure of a heat exchanger. The plurality of integrally formed contiguous unit cells include a plurality of pathway cells and a plurality of baffle cells integrally formed among the plurality of pathway cells. The plurality of pathway cells have a solid domain that includes interior and exterior pathway-cell surfaces that respectively contiguously define first and second furcated fluid domains for a first fluid and a second fluid to respectively flow across the plurality of pathway cells. The plurality of baffle cells have a solid domain that includes one or more furcated-pathway blinds that together provide one or more furcated-pathway baffles that contiguously define a boundary to a furcated fluid domain.

An improved baffle assembly for heat exchanger tubes comprising a shaft and at least one opposing pair of expanding baffles positioned coaxially on the shaft, each expanding baffle comprising a central hub portion and a plurality of extension portions each radiating outward from the hub portion at complementary oblique angles so that the central hub portions of each baffle are spaced apart along the shaft and the distal ends of the extension portions of each baffle are brought into physical contact.

Heat exchanger assemblies including turning vanes are taught herein. In preferred embodiments, the heat exchanger assembly comprises: an inlet duct; a heat exchanger coupled to the inlet duct and a plurality of turning vanes coupled to the heat exchanger and protruding into the inlet duct. The intake plane of the heat exchanger is at an angle between 0 degrees and 90 degrees to the primary flow direction of the inlet duct. The plurality of turning vanes comprise: a straight leading edge of length L that is parallel to the primary flow direction of the inlet duct; a convex lower surface that transitions a bottom of the leading edge to an upper wall of a lower channel of the heat exchanger; and a concave upper surface that transitions a distal point of the turning vane to a second channel of the heat exchanger.

An air-cooled heat exchanger has a frame assembly that has a plurality of keyed structural members, where each of the plurality of keyed structural members is interconnected to a corresponding one of the plurality of keyed structural members with a unique mortise and tenon connection joint. Also disclosed is a method for manufacturing and assembling the frame assembly that begins with the step of providing a plurality of keyed structural members that each have a first connection joint component that is uniquely matched to a second connection joint component. The method continues with the step of assembling the frame assembly by interconnecting each of the plurality of keyed structural members using the first and second connection joint components. The method ends with the step of permanently connecting the frame assembly by permanently fastening each of the plurality of keyed structural members.

A header duct and method of forming a header duct includes an inlet portion having a planar inlet, an outlet portion have a plurality of planar outlets, and a transition portion extending continuously from the inlet portion to the outlet portion. The transition portion has a bend and internal topography defining a non-monotonic cross-sectional area distribution between the inlet and outlet portions. The transition portion can further include a bulbous region extending in a lateral direction of the duct and a protrusion located along an inside radius of the bend.

A heat exchanger may include a three-dimensional lattice of integrally formed unit cells, a first furcated-pathway baffle integrally formed among the three-dimensional lattice, and/or a second furcated-pathway baffle integrally formed among the three-dimensional lattice. The three-dimensional lattice of integrally formed unit cells may include an interior pathway-cell surface contiguously defining a first furcated fluid domain, and an exterior pathway-cell surface contiguously defining a second furcated fluid domain. The first furcated-pathway baffle may contiguously define a first boundary to the first furcated fluid domain. The first furcated-pathway baffle may include an exterior baffle-cell surface contiguous with at least a portion of the exterior pathway-cell surface. The second furcated-pathway baffle may contiguously define a second boundary to the second furcated fluid domain. The second furcated-pathway baffle may include an interior baffle-cell surface contiguous with at least a portion of the interior pathway-cell surface.

A heater assembly includes a continuous series of perforated helical members and a plurality of electrical resistance heating elements. The perforated helical members cooperate to define a geometric helicoid disposed about a longitudinal axis of the heater assembly. Each perforated helical member defines opposed edges and a predetermined pattern of perforations. The perforations extend through each perforated helical member parallel to the longitudinal axis. The heating elements extend through the perforations.

A heat exchanger includes: a first straight section; a second straight section; and a bent section or elbow linking the first straight section and the second straight section. Each straight section comprises a part of an internal cylindrical shell and of an external cylindrical shell, both cooperating to form an intershell space enclosing a bundle of parallel U-bent tubes having each a first and a second straight part respectively located in the first straight section and second straight section of the exchanger and a 180-bent part located in the bent section or elbow of the exchanger, so that, in use, a first fluid to be heated and vaporized is flowing in the tubes. The external cylindrical shell is provided respectively at one end with an inlet and at another end with an outlet for a second fluid which is a hot thermal fluid.