Methods are disclosed for fabricating heat exchangers and Heat Exchanger (HX) tubes, as are heat exchangers fabricated in accordance with such methods. In embodiments, the method includes fabricating an HX tube by at least partially forming the elongated tube body utilizing a cold spray process during which a metallic feedstock powder is deposited over a removable mandrel. The HX tube is separated from the removable mandrel at some juncture following cold spray deposition of the tube body.

Methods are disclosed for fabricating heat exchangers and Heat Exchanger (HX) tubes, as are heat exchangers fabricated in accordance with such methods. In embodiments, the method includes fabricating an HX tube by at least partially forming the elongated tube body utilizing a cold spray process during which a metallic feedstock powder is deposited over a removable mandrel. The HX tube is separated from the removable mandrel at some juncture following cold spray deposition of the tube body.

The present application provides a heat exchanger and a manufacturing method of a heat exchanger. The heat exchanger includes a metal substrate, the metal substrate has a fluid channel for circulating a heat exchange medium; and the heat exchanger further includes a coating, the coating includes resin, silica and titanium dioxide, and the coating is arranged to cover at least part of a surface of the metal substrate. Silica particles and titanium dioxide particles are conducive to the formation of a complex micro-nano structure, and leveling and stability of hydrophilic resin contribute to long-term maintenance of the micro-nano structure. The coating of the heat exchanger according to the present application has excellent hydrophilic durability.

The present application provides a heat exchanger and a manufacturing method of a heat exchanger. The heat exchanger includes a metal substrate, the metal substrate has a fluid channel for circulating a heat exchange medium; and the heat exchanger further includes a coating, the coating includes resin, silica and titanium dioxide, and the coating is arranged to cover at least part of a surface of the metal substrate. Silica particles and titanium dioxide particles are conducive to the formation of a complex micro-nano structure, and leveling and stability of hydrophilic resin contribute to long-term maintenance of the micro-nano structure. The coating of the heat exchanger according to the present application has excellent hydrophilic durability.

The present application provides a heat exchanger and a manufacturing method of a heat exchanger. The heat exchange includes a metal substrate having a fluid channel for circulating a heat exchange medium. The heat exchanger includes a coating having a rare earth conversion coating and a hydrophilic coating. The rare earth conversion coating is arranged to cover at least part of a surface of the metal substrate, and the rare earth conversion coating includes a rare earth element-containing compound. At least part of the hydrophilic coating is further away from the metal substrate than the rare earth conversion coating. A surface of the heat exchanger is hydrophilic, which is conducive to the discharge of condensate water, and can improve corrosion resistance and prolong a service life of the heat exchanger.

The present application provides a heat exchanger and a manufacturing method of a heat exchanger. The heat exchange includes a metal substrate having a fluid channel for circulating a heat exchange medium. The heat exchanger includes a coating having a rare earth conversion coating and a hydrophilic coating. The rare earth conversion coating is arranged to cover at least part of a surface of the metal substrate, and the rare earth conversion coating includes a rare earth element-containing compound. At least part of the hydrophilic coating is further away from the metal substrate than the rare earth conversion coating. A surface of the heat exchanger is hydrophilic, which is conducive to the discharge of condensate water, and can improve corrosion resistance and prolong a service life of the heat exchanger.

A heat transfer tube is made of aluminum and includes a streak-shaped Zn diffusion layer (6, 106) which is spirally formed on a circular outer peripheral surface in a length direction. According to this heat transfer tube, even in a case where rainwater or dew concentration water is intensively accumulated in a portion of the outer peripheral surface in a circumferential direction, it is possible to obtain a sufficient corrosion resistance.

A heat exchanger is disclosed. The heat exchanger includes a hollow tube including a first aluminum alloy extending along an axis from a tube inlet to tube outlet. A first plurality of fins including a second aluminum alloy extends outwardly from an outer surface of the tube. A second plurality of fins including a third aluminum alloy extends outwardly from the outer surface of the tube, interspersed along the axis with the fins including the second aluminum alloy. The third aluminum alloy is less noble than each of the first aluminum alloy and the second aluminum alloy, and includes an alloying element selected from tin, indium, gallium, or combinations thereof. A first fluid flow path is disposed through hollow tube from the tube inlet to the tube outlet. A second fluid flow path is disposed across an outer surface of the hollow tube through spaces between adjacent fins.

A heat exchanger is disclosed. The heat exchanger includes a hollow tube including a first aluminum alloy extending along an axis from a tube inlet to tube outlet. A first plurality of fins including a second aluminum alloy extends outwardly from an outer surface of the tube. A second plurality of fins including a third aluminum alloy extends outwardly from the outer surface of the tube, interspersed along the axis with the fins including the second aluminum alloy. The third aluminum alloy is less noble than each of the first aluminum alloy and the second aluminum alloy, and includes an alloying element selected from tin, indium, gallium, or combinations thereof. A first fluid flow path is disposed through hollow tube from the tube inlet to the tube outlet. A second fluid flow path is disposed across an outer surface of the hollow tube through spaces between adjacent fins.

A vapor chamber includes an electromagnetic (EM) shielding layer. The vapor chamber is constructed from a structural base material that provides for a suitable size, strength, and/or weight for a specific application. The vapor chamber is treated at the region(s) to provide suitable EM shielding characteristics for the specific application. For example, an oxidation layer is removed from the region(s) to expose the structural base material while the vapor chamber is in an inert environment that prevents further oxidation. Then, while the vapor chamber remains within the same inert environment, a material having suitable electrical conductive properties is deposited onto the exposed structural base material to form an EM shielding layer at the region(s). When the vapor chamber is installed into an electronic device, the EM shielding layer may be electrically grounded so as to isolate one or more components within the electronic device from EM signal interference.