A heat exchanger including a plurality of tubes, a header, and a plurality of flow voids. The plurality of tubes extends in a first direction through which a first fluid is configured to flow. Each of the plurality of tubes have waves that repeat at regular intervals along the first flow direction and are spaced from one another vertically and laterally in the second direction. The header extends in the first direction and is attached to each of the plurality of tubes. The header is configured to convey the first fluid to each of the plurality of tubes. The plurality of flow voids are formed between the plurality of tubes. The plurality of flow voids extend in a second direction through which a second fluid is configured to flow such that the second fluid is in thermal contact with the plurality of tubes.

A heat exchanger including a plurality of tubes, a header, and a plurality of flow voids. The plurality of tubes extends in a first direction through which a first fluid is configured to flow. Each of the plurality of tubes have waves that repeat at regular intervals along the first flow direction and are spaced from one another vertically and laterally in the second direction. The header extends in the first direction and is attached to each of the plurality of tubes. The header is configured to convey the first fluid to each of the plurality of tubes. The plurality of flow voids are formed between the plurality of tubes. The plurality of flow voids extend in a second direction through which a second fluid is configured to flow such that the second fluid is in thermal contact with the plurality of tubes.

A cold layer adapted for use in a cross counter flow heat exchanger core includes a hot inlet tent for receiving hot flow and a hot outlet tent for discharging hot flow. The cold layer is configured to receive a cold inlet flow and discharge a cold outlet flow defining a main cold flow direction. The cold layer includes a first and second cold main closure bar, each parallel to the main cold flow direction and located near the respective hot inlet or outlet tent, cold main fins perpendicular to the direction of the hot inlet flow, and cold inlet corner fins near the hot inlet tent, configured to receive a portion of the cold inlet flow in a direction that forms an angle with the main cold flow that is greater than 5 degrees.

A heat exchanger includes a core comprising a single piece continuous boundary having a first surface defining a first labyrinth, and an opposing second surface defining a second labyrinth; a first inlet manifold connected to the first labyrinth and configured to supply a first fluid to the first labyrinth; and a second inlet manifold connected to the second labyrinth and configured to supply a second fluid to the second labyrinth; wherein the core comprises a plurality of identical three dimensional unit cell structures replicated in three orthogonal spatial dimensions.

A compressor system includes a compressor having a discharge port; and a shell and tube heat exchanger fluidly coupled to the discharge port. The heat exchanger includes a shell and a tube bundle disposed inside the shell. The shell includes a first flat portion extending along a longitudinal axis of the shell from a first end of the shell to a second end of the shell, and a second flat portion parallel to the first flat portion and extending along the longitudinal axis between the first end and the second end. The tube bundle is positioned between the first flat portion and the second flat portion, and extends along the longitudinal axis between the first end of the shell and the second end of the shell.

The present disclosure provides for heat exchanger assemblies, systems and methods. More particularly, the present disclosure provides for radially-flowing cross flow heat exchanger assemblies and systems that increase primary heat transfer surface, and related methods of use. The present disclosure provides for a cross-flow heat exchanger assembly that can be packaged cylindrically or the like (or other self-enclosed shapes), and where the heat exchanger assembly also increases and/or maximizes primary heat transfer surface area by utilizing a weave-style or interwoven heat exchanger core. A first circuit flow path can be axial or circumferential in nature, and a second circuit flow path can be radial.

A manifold structure has at least one flow passage and a center manifold section that has at least one machined cavity. The manifold structure includes a plurality of ultrasonically additively manufactured (UAM) finstock layers arranged in the flow passage. After the finstock is formed by UAM, the finstock is permanently joined to the center manifold section via a brazing or welding process. Using UAM and a permanent joining process enables joining of the UAM finstock having enhanced thermal features to a vacuum brazement structure. UAM enables the finstock to be formed of dissimilar metal materials or multi-material laminate materials. UAM also enables bond joints of the finstock to be arranged at angles greater than ten degrees relative to a horizontal axis by using the same aluminum material in the UAM process and in the vacuum brazing process.

An apparatus for heating gas utilizes a series of chambers through which a gas volume is advanced, and a gradational heat transfer element which enables incremental heat transfer to the gas volume as the gas volume is advanced through the chambers.

A heat exchanger including a plurality of tubes, a header, and a plurality of flow voids. The plurality of tubes extends in a first direction through which a first fluid is configured to flow. Each of the plurality of tubes have waves that repeat at regular intervals along the first flow direction and are spaced from one another vertically and laterally in the second direction. The header extends in the first direction and is attached to each of the plurality of tubes. The header is configured to convey the first fluid to each of the plurality of tubes. The plurality of flow voids are formed between the plurality of tubes. The plurality of flow voids extend in a second direction through which a second fluid is configured to flow such that the second fluid is in thermal contact with the plurality of tubes.

A heat exchanger includes a core comprising a single piece continuous boundary having a first surface defining a first labyrinth, and an opposing second surface defining a second labyrinth; a first inlet manifold connected to the first labyrinth and configured to supply a first fluid to the first labyrinth; and a second inlet manifold connected to the second labyrinth and configured to supply a second fluid to the second labyrinth; wherein the core comprises a plurality of identical three dimensional unit cell structures replicated in three orthogonal spatial dimensions.