A vertical bundle air-cooled heat exchanger. In one embodiment, the invention can be a vertical bundle air-cooled condenser comprising: at least one tube bundle assembly comprising: a tube bundle comprising a plurality of finned tubes arranged in a substantially vertical and side-by-side orientation, each of the plurality of finned tubes comprising a cavity; a top header pipe comprising an inlet header cavity operably coupled to a source of steam; a bottom header pipe comprising an outlet header cavity for collecting condensate; top ends of the plurality of finned tubes coupled to the top header pipe and the bottom ends of the plurality of finned tubes coupled to the bottom header pipe; and a shell having an open top end and open bottom end, the at least one tube bundle assembly positioned within the shell.

Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

A vertical bundle air-cooled heat exchanger. In one embodiment, the invention can be a vertical bundle air-cooled condenser comprising: at least one tube bundle assembly comprising: a tube bundle comprising a plurality of finned tubes arranged in a substantially vertical and side-by-side orientation, each of the plurality of finned tubes comprising a cavity; a top header pipe comprising an inlet header cavity operably coupled to a source of steam; a bottom header pipe comprising an outlet header cavity for collecting condensate; top ends of the plurality of finned tubes coupled to the top header pipe and the bottom ends of the plurality of finned tubes coupled to the bottom header pipe; and a shell having an open top end and open bottom end, the at least one tube bundle assembly positioned within the shell.

A heat exchanger for transferring heat from a hot gas to a fluid includes two or more corrugated fin structures defining a plurality of hot gas flow channels extending in a generally linear first direction. A fluid conduit includes an outer wall at least partially bonded to at least two of the corrugated fin structures. The fluid conduit defines a plurality of sequentially arranged flow passes for the fluid traveling therethrough. Each of the plurality of flow passes directs the fluid in a direction generally perpendicular to the first direction.

Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

A stacking-type header includes a first plate having a first through-hole; a second plate having a plurality of second through-holes; a third plate in which a flow path that communicates between the first through-hole and the second through-holes is formed, a first pipe including a first end portion that is inserted into the first through-hole; a plurality of second pipes each including a second end portion that is inserted into a corresponding one of the second through-holes; and brazing portions. The first pipe includes a first expanded portion in the first end portion, the first expanded portion having an outer peripheral surface that is pressed against an inner peripheral surface of the first through-hole. Each of the second pipes includes a second expanded portion having an outer peripheral surface that is pressed against an inner peripheral surface of a corresponding one of the second through-holes.

There is provided a novel regulating member that ensures easy manufacturing and does not adversely affect cooling water and environment. A spacer 6 is inserted from an opening 30 of a cooling water flow passage 3 into the cooling water flow passage 3 to be disposed. The cooling water flow passage 3 is disposed in a cylinder block 1 in an internal combustion engine. The spacer 6 includes a supporting member 7 with rigidity formed into a shape configured to be disposed in the cooling water flow passage 3 and a regulating portion 8 supported by the supporting member 7. The regulating portion 8 regulates a flow of cooling water. The regulating portion 8 includes a cellulose-based sponge 81. The cellulose-based sponge 81 is restorable from a compressed state through a contact with the cooling water w.

The invention relates to a plate-type heat exchanger having at least a first and second heat-transfer block, wherein each block has multiple separating plates, which are arranged parallel to one another, which form a multiplicity of heat-transfer passages for fluids taking part in the heat transfer. The heat-transfer blocks are outwardly bounded by cover plates. A first cover plate of the first heat-transfer block is secured to an opposite second cover plate of the second heat-transfer block. At least one elongate first profile is secured to the first cover plate. At least one elongate second profile running parallel to the at least one first profile is secured to the second cover plate such that the two profiles are opposite one another in a direction parallel to the cover plates. Between the two profiles there is an interspace in which an elongate element is arranged in an interference fit with the two profiles, such that the two cover plates and thus the two heat-transfer blocks are secured to one another. The elongate element is designed as a hollow profile.

Systems and methods are disclosed which may include (1) providing a preselected and/or non-uniform airflow distribution output from a heat exchanger, (2) selectively directing air through a relatively lower resistance flowpath to manage an airflow characteristic and/or distribution downstream of the heat exchanger, (3) providing an HVAC system comprising a heat exchanger comprising a fin arrangement configured to cause relatively more air to contact a selected component that lies either upstream or downstream relative to the heat exchanger, and (4) receiving a relatively uniform airflow into a heat exchanger and outputting an airflow comprising a localized increased airflow rate. A heat exchanger comprising differentiated resistance flowpaths may selectively affect a direction and/or localized flow rate or distribution of an airflow exiting the heat exchanger.

A tube-to-header sealing system for a heat exchanger comprises a pair of mating header plates, each header plate having a wall with a plurality of openings therein and including a continuous depression along the circumference of each header plate opening which forms one-half of an O-ring groove. Each of a plurality of O-rings is positioned in each O-ring groove and the header plates are secured together such that the header plate plurality of openings are aligned and trap each of the plurality of O-rings in O-ring grooves. A plurality of spaced-apart tubes each having a tube end secured in an opening in the wall of the header to form a tube-to-header joint are expanded outwardly to provide sufficient O-ring deformation to obtain a seal. In service, the resiliency of the O-ring seal allows for expansion and contraction of the tubes without the build-up of high stresses at the tube-to-header joint.