A system is disclosed for cleaning the interiors of tubes in heat exchangers such as condensers and other devices having numerous substantially parallel tubes which periodically become fouled, scaled, or otherwise encumbered with deposits. An air-actuated seal resides on the end of a nozzle which is projected into the open end of a condenser tube or other heat exchanger tube to be cleaned. An air cylinder and piston retract the end of the nozzle on actuation of a single trigger valve on a manually operated water gun, which both begins high pressure water flow and operates the piston. On actuation of the trigger valve, the segment of the nozzle which has been inserted is retracted a short distance, crimping a flexible sleeve which surrounds it into a tight seal on the inner surface of the tube, thus preventing backflow or back spray. The system may employ projectiles designed to pass through the tubes under pressurized water, released by the gun, in close proximity to the interior surfaces of the tubes so that they may remove the deposits with a scraping or abrading action. The air-actuated sealing nozzle relieves the operator from arduous, repeated forcing of the nozzle into the tubes to maintain sealing contact with the interiors of the tubes. The system is readily adaptable to, and includes, a multi-nozzle arrangement actuated by a single trigger.

A Knuckle Jointed Lance (KJL), comprising a segmented lance including a plurality of elongate and hollow KJL segments in a concatenated string thereof. The first segment end of one KJL segment is rotatably connected to the second segment end of a neighboring KJL segment via a pinned connection. Neighboring pairs of KJL segments together provide an interlocking toothed connection such that each interlocking toothed connection restrains relative torsional displacement between the neighboring pair of KJL segments. In other embodiments, pinned connections also provide ears, each with cooperating ear ledges and ear ledge recesses to strengthen the pinned connection.

A heat exchanger including a body. The body includes a plurality of heat transfer pathways, and a flushing manifold formed with the body of the heat exchanger. The flushing manifold includes a plurality of nozzles oriented so as to spray a flushing fluid onto, into, or both onto and into one or more of the plurality of heat transfer pathways. A method of flushing particulates from a heat exchanger including supplying a flushing fluid through a flushing manifold formed with a body of a heat exchanger, and spraying the flushing fluid onto, into, or both onto and into one or more heat transfer pathways using one or more nozzles in fluid communication with the flushing manifold.

Water-jet cleaning system and a method of cleaning a heat exchanger. The equipment includes a rotary tool having a lance with at least two degrees of freedom. The lance's movements relative to openings defined in the heat exchanger face plate are controlled via a smart indexing controller. The controller includes an electronic communication device that is specifically programmed to selectively activate various components of the rotary tool and a water delivery system. The programming utilizes an observed, learned, or uploaded pattern of the heat exchanger tube openings to selectively rotate the lance relative to the rotary tool's mounting assembly or linearly move the lance towards or away from the mounting assembly. The controller moves the lance to align a nozzle thereon with a selected opening in the face plate and then delivers a high pressure water jet therethrough.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A process for removing or reducing the accumulation of foulant within furnaces and heat exchangers in industrial systems such as an oil refinery by introducing a periodic steam blast. The steam blast is directed into the fluid stream from which the foulants form on to the heat exchanger surfaces. The steam blast increases the flow rates, creates turbulence and increases the temperature within the heat exchanger to dislodge foulant in both a soft and hardened states from internal surfaces upon which foulants have adhered and accumulated.

A system, apparatus and method of cleaning tubes of a heat exchanger or a tube bundle that includes disengaging the heat exchanger or bundle from a use-position in a process or a plant; moving the heat exchanger or bundle to a cleaning station remote from the use-position; positioning the heat exchanger or tube bundle in front of a cleaning apparatus; providing water jet cleaning equipment on the cleaning apparatus; responding to programming in a computing device and controlling the water jet cleaning equipment and a cleaning operation; providing a pattern of tube openings defined in an end plate of the heat exchanger or bundle to the computing device; actuating the water jet cleaning equipment with the computing device; and manually or automatically performing a cleaning operation with the water jet cleaning equipment under control of the programming of the computing device and by following the provided pattern of tube openings.

A system and an apparatus for positioning a plurality of flexible cleaning lances through tubes penetrating a tube sheet of a heat exchanger tube sheet, includes a smart lance tractor drive, a controller, and a tumble box connected to the controller operable to generate and/or distribute electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The smart tractor drive includes sensors for detection of mismatch between expected and actual lance positions, sense lance insertion distance and lance removal and provide automated drive reversal operation to remove blockages within tubes being cleaned.

Water-jet cleaning system and a method of cleaning a heat exchanger. The equipment includes a rotary tool having a lance with at least two degrees of freedom. The lance's movements relative to openings defined in the heat exchanger face plate are controlled via a smart indexing controller. The controller includes an electronic communication device that is specifically programmed to selectively activate various components of the rotary tool and a water delivery system. The programming utilizes an observed, learned, or uploaded pattern of the heat exchanger tube openings to selectively rotate the lance relative to the rotary tool's mounting assembly or linearly move the lance towards or away from the mounting assembly. The controller moves the lance to align a nozzle thereon with a selected opening in the face plate and then delivers a high pressure water jet therethrough.

An apparatus for cleaning heat exchangers may include a cleaning lance for cleaning a plurality of bores of the heat exchanger and an examination lance for examining a plurality of bores of the heat exchanger. The apparatus may further include a first feeder configured to extend and retract the cleaning lance and a second feeder configured to extend and retract the examination lance. The apparatus may further include a controller configured to control the first feeder to feed the cleaning lance into a first bore, to control the cleaning lance to clean the first bore, and to control the first feeder to retract the cleaning lance from the first bore.