A system and method for cleaning of heat exchanger tubes including an assembly, an indexer and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A system, apparatus and method of cleaning tubes of a heat exchanger or a tube bundle that includes disengaging the heat exchanger or bundle from a use-position in a process or a plant; moving the heat exchanger or bundle to a cleaning station remote from the use-position; positioning the heat exchanger or tube bundle in front of a cleaning apparatus; providing water jet cleaning equipment on the cleaning apparatus; responding to programming in a computing device and controlling the water jet cleaning equipment and a cleaning operation; providing a pattern of tube openings defined in an end plate of the heat exchanger or bundle to the computing device; actuating the water jet cleaning equipment with the computing device; and manually or automatically performing a cleaning operation with the water jet cleaning equipment under control of the programming of the computing device and by following the provided pattern of tube openings.

A frame apparatus for holding a flexible lance positioning drive device adjacent to and spaced from a heat exchanger tube sheet includes an upper guide rail carrying a movable carriage supporting a drive positioner rail having a drive support carriage and an air motor drive assembly fastened to each of the carriages, each air motor drive assembly comprising an air motor having a shaft driving a spur gear through a worm gear reducer, wherein the spur gear is carried within a spur gear housing fastened to the worm gear reducer, and the air motor assembly is fastened to the carriage via the spur gear housing. The spur gear housing is selectively rotatable on the carriage between a locked position with the spur gear engaging the rail to which the carriage is mounted and an unlocked position with the spur gear disengaged with the rail to which the carriage is mounted.

A system is disclosed for cleaning an object, such as a heat exchanger including a bundle of feed-through tubes extending between two end plates. In an embodiment, the system includes a connection body for connecting the system to an object, a holder for holding a cleaning device and a moving system for moving the holder with respect to the connection body in a first direction and a second direction at least having a component perpendicular to the first direction. The moving system includes a rotation motor and a linear motor.

A system and an apparatus for positioning a plurality of flexible cleaning lances includes a frame removably fastened parallel a tube sheet of a heat exchanger. The apparatus includes a smart lance tractor drive for advancing and retracting one or more lance hoses through one or more lance guide tubes into tubes penetrating through the heat exchanger tube sheet, a controller, one or more AC induction sensors on the tubes operable to sense holes in the tube sheet, and a tumble box connected to the controller operable to generate electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The tractor drive includes sensors for detection of mismatch between expected and actual lance positions and automated drive reversal operation to remove blockages within tubes being cleaned.

A system, apparatus and method of cleaning tubes of a heat exchanger or a tube bundle that includes disengaging the heat exchanger or bundle from a use-position in a process or a plant; moving the heat exchanger or bundle to a cleaning station remote from the use-position; positioning the heat exchanger or tube bundle in front of a cleaning apparatus; providing water jet cleaning equipment on the cleaning apparatus; responding to programming in a computing device and controlling the water jet cleaning equipment and a cleaning operation; providing a pattern of tube openings defined in an end plate of the heat exchanger or bundle to the computing device; actuating the water jet cleaning equipment with the computing device; and manually or automatically performing a cleaning operation with the water jet cleaning equipment under control of the programming of the computing device and by following the provided pattern of tube openings.

The invention relates to a thermolysis system and method for obtaining recovered carbon black and fuel from disused tires, which includes a thermolysis reactor and a flash vessel acting jointly to refine fuel without the need for post-treatment to clean same. During thermolysis, condensers are cleaned without needing to cut the flow or deviate the gas stream, since the deposits formed inside tubes of a heat exchange system are cleaned using a part of the fuel obtained. The carbon black obtained is comparable to existing semi-reinforcing carbon blacks. The obtained fuel has a high content of aromatic compounds, and its carbon content is reduced to 3% by weight, up to 0.8% by weight, with respect to fuels obtained in pyrolytic processes, without requiring post-treatment such as distillation processes or catalytic treatment.

A multiple flexible high pressure fluid cleaning lance drive apparatus includes at least a first drive motor having a first drive shaft, a spline drive roller mounted on the first drive shaft, a plurality of cylindrical guide rollers extending parallel to the spline drive roller, an endless belt wrapped around the spline drive roller and the plurality of guide rollers, and one or more follower roller modules each supporting a plurality of follower rollers for pressing against a single flexible lance. Each follower roller module independently presses its follower rollers toward the endless belt to grip the flexible lance sandwiched therebetween. Each module has an elongated block shaped housing having a central axis, a plurality of pneumatic cylinders and a piston rod carried in each pneumatic cylinder supporting a pair of spaced follower rollers that ride on the flexible lance captured between the endless belt and the follower rollers.

A process for removing or reducing the accumulation of foulant within furnaces and heat exchangers in industrial systems such as an oil refinery by introducing a periodic steam blast. The steam blast is directed into the fluid stream from which the foulants form on to the heat exchanger surfaces. The steam blast increases the flow rates, creates turbulence and increases the temperature within the heat exchanger to dislodge foulant in both a soft and hardened states from internal surfaces upon which foulants have adhered and accumulated.

Water-jet cleaning system and a method of cleaning a heat exchanger. The equipment includes a rotary tool having a lance with at least two degrees of freedom. The lance's movements relative to openings defined in the heat exchanger face plate are controlled via a smart indexing controller. The controller includes an electronic communication device that is specifically programmed to selectively activate various components of the rotary tool and a water delivery system. The programming utilizes an observed, learned, or uploaded pattern of the heat exchanger tube openings to selectively rotate the lance relative to the rotary tool's mounting assembly or linearly move the lance towards or away from the mounting assembly. The controller moves the lance to align a nozzle thereon with a selected opening in the face plate and then delivers a high pressure water jet therethrough.