A steel armor plate and method of manufacturing is described. The armor plate has three curves, a first curve about an axis that parallels the length of the armor plate, and two additional curves about axes that parallel the width of the armor plate. A die for manufacturing said plate is described, the die being formed of a stack of metal plates, each plate having a curve that substantially matches the first curve, the stack of plates being arranged in a step-down-then-step-up fashion to form a concavity that approximates one of the two additional curves.

A ballistic resistant material and structure and methods for allowing and preventing projectiles from passing through the ballistic resistant defense structure. The ballistic resistant defense structure involves a ballistic multilayer arrangement comprised of V-Profiles 100 which are further comprised of V-shaped wedges arranged adjacent to each other, spaced slightly apart, with gaps. The gaps between the V-shaped wedges expand or contract depending on which side of the V-Profile a projectile strikes.

This invention provides, in some aspects, for devices and methods for protecting a sensitive structure against explosive warhead containing weaponry, whereby a protective apparatus is positioned to be facing an anticipated impact direction at a spacing from said sensitive structure, wherein said apparatus absorbs the impact of said explosive warhead containing weaponry.

A modular armor apparatus includes a support plate and a plurality of replaceable armor modules coupled to the support plate. The armor modules may be detachably/reversibly coupled to the support plate to enable the armor modules to be replaced. In various embodiments, the support plate defines a plurality of first locking features, each armor module of the plurality of armor modules comprises a second locking feature, and the second locking feature of each armor module is configured to be reversibly interlocked with a respective first locking feature of the plurality of first locking features of the support plate.

In some examples, a method for forming a ballistic armor article, the method including forming a preform article by depositing a filament via a filament delivery device, wherein the filament includes a sacrificial binder and a powder; removing the binder from the preform article; and sintering the preform article to form the ballistic armor article, wherein the ballistic armor article is configured to absorb energy from an external projectile that impacts the ballistic armor article, and wherein the ballistic armor article is configured to prevent the projectile from penetrating through the ballistic armor article.

A ballistic armor system comprising a metal strike face plate, a laminate composite backing material secured to the metal strike face plate and an air space provided between the metal strike face plate and the laminate composite backing material. The metal strike face plate has a predetermined defined thickness and has a plurality of slotted holes set at an oblique angle relative to the vertical orientation or axis of the metal strike face plate. The plurality of slotted holes is sufficiently small to prevent the passage of a projectile or fragment therethrough. The laminate composite backing material comprises at least one material selected from an aramid fiber material, S-glass, E-glass and UHMWPE, and is provided in combination with a polymer-based resin material. The air space provided between the metal strike face plate and the composite backing material has a depth in the range between 0-10 inches.

Unidirectional transparent projectile penetration resistant panels and bidirectional opaque projectile penetration resistant assemblies and systems and methods of forming and mounting the same relative to underlying support structures.

Unidirectional transparent projectile penetration resistant panel assemblies and bidirectional opaque projectile penetration resistant assemblies and systems and methods of forming and mounting the same relative to underlying support structures.

A modular armor apparatus includes a support plate and a plurality of replaceable armor modules coupled to the support plate. The armor modules may be detachably/reversibly coupled to the support plate to enable the armor modules to be replaced. In various embodiments, the support plate defines a plurality of first locking features, each armor module of the plurality of armor modules comprises a second locking feature, and the second locking feature of each armor module is configured to be reversibly interlocked with a respective first locking feature of the plurality of first locking features of the support plate.

An armored plate assembly can include a base plate, a gap layer, a containment structure around edges of the gap layer, and a coating that can be applied to an assembly of the base plate, the gap layer, and the containment structure. In some embodiments, the base plate can be formed from steel, the gap layer can be formed from natural cork, the containment structure can be formed from a polymer, and the coating can be formed from polyurea.