The present disclosure relates to methods for perforating wells. A method in accordance with one embodiment includes positioning a perforating gun in the well and detonating the shaped charge in the well. The perforating gun includes a shaped charge that includes a casing, a liner disposed within an opening of the casing, and an explosive disposed between the casing and the liner. The liner is made of a metal powder blend having a spheroidized metal powder.

The present disclosure relates to methods for perforating wells. A method in accordance with one embodiment includes positioning a perforating gun in the well and detonating the shaped charge in the well. The perforating gun includes a shaped charge that includes a casing, a liner disposed within an opening of the casing, and an explosive disposed between the casing and the liner. The liner is made of a metal powder blend having a spheroidized metal powder.

A modular shaped charge system including a housing including a circular opening; an attachment ring having a diameter complementary to a diameter of the opening of the housing. The attachment ring configured to snap fit into the opening of the housing. A liner including a cone shape with a base diameter complementary to the diameter of the attachment ring. The liner is configured to snap fit into the attachment ring. The apex of the liner is positioned inside the housing. An air gap cover including a cone shape with a base diameter complementary to the diameter of the attachment ring. The air gap cover is configured to thread into the attachment ring, and the apex of the air gap cover is positioned outside the housing.

A modular shaped charge system including a housing including a circular opening; an attachment ring having a diameter complementary to a diameter of the opening of the housing. The attachment ring configured to snap fit into the opening of the housing. A liner including a cone shape with a base diameter complementary to the diameter of the attachment ring. The liner is configured to snap fit into the attachment ring. The apex of the liner is positioned inside the housing. An air gap cover including a cone shape with a base diameter complementary to the diameter of the attachment ring. The air gap cover is configured to thread into the attachment ring, and the apex of the air gap cover is positioned outside the housing.

An amorphous-based material component may be incorporated into a liner for a shaped charge used in perforating a wellbore casing. Other components of the shaped charge and/or perforating gun that accommodates the shaped charge may be of amorphous-based materials. Further, the liner and other components of the shaped charge may be manufactured by way of three dimensional printing. Indeed, a multi-material three dimensional print application may be utilized to form shaped charge components simultaneously along with an entire perforating gun system.

An amorphous-based material component may be incorporated into a liner for a shaped charge used in perforating a wellbore casing. Other components of the shaped charge and/or perforating gun that accommodates the shaped charge may be of amorphous-based materials. Further, the liner and other components of the shaped charge may be manufactured by way of three dimensional printing. Indeed, a multi-material three dimensional print application may be utilized to form shaped charge components simultaneously along with an entire perforating gun system.

A shaped charge liner including a composition of metal powders. Each metal powder may include one or more grain sizes, which may be different from other powder grain sizes. The metal powders may include transition metal powders, non-transition metal powders, and a bronze metal powder. The metal powders may include a malleable binding metal powder, such as bronze, and a non-malleable binding metal powder. A shaped charge including such liners is also disclosed, as well as a method of making the shaped charge liner, and a shaped charge including such shaped charge liner.

A method for forming a perforation is disclosed. The method comprises positioning a perforating gun at a desired location in the formation. The perforating gun comprises a gun body and a charge carrier. The method further comprises disposing one or more shaped charges within the charge carrier. The one or more shaped charges comprise an outer case, an inner liner, and an explosive material retained between the outer case and the inner liner. The outer case of the shaped charge comprises one or more predefined fracture lines. The method further comprises detonating at least one shaped charge, wherein detonating the at least one shaped charge forms one or more perforations in the formation.

A method for forming a perforation is disclosed. The method comprises positioning a perforating gun at a desired location in the formation. The perforating gun comprises a gun body and a charge carrier. The method further comprises disposing one or more shaped charges within the charge carrier. The one or more shaped charges comprise an outer case, an inner liner, and an explosive material retained between the outer case and the inner liner. The outer case of the shaped charge comprises one or more predefined fracture lines. The method further comprises detonating at least one shaped charge, wherein detonating the at least one shaped charge forms one or more perforations in the formation.

A method for producing a warhead with directed blasting action involves the step of making an outer casing and arranging therein a charge with a cavity situated at the front end of the charge. An insert whose shape corresponds to the shape of the cavity is arranged on the surface of the charge. The method furthermore involves the step of depositing a material on the insert in an additive manufacturing process. A warhead manufactured according to the method includes an outer casing, a charge with a cavity situated at the front end of the charge, and an insert. A material is deposited on the insert.