A boron steel high pressure cartridge case and method of manufacturing the same is provided. The method includes cold forming a cartridge case into a drawn blank or a tubular component; annealing the cartridge case using a belt furnace, flame furnace, induction furnace, or a batch furnace; performing a machine ejector slot and trim on the cartridge case; forming the shoulder and neck of the cartridge case; performing a heat treatment of the cartridge case; and tempering the cartridge case. The cartridge case is fabricated of boron steel including ≤1.0% boron.

A rimless cartridge comprising a case and a bullet mounted therein. In embodiments, the bullet comprises a jacket having a cylindrical body portion, an ogive portion, and a plurality of longitudinally extending paths of weakness formed in the ogive portion and defining petals there between and extending rearward from the mouth. The bullet includes a malleable core mounted within the jacket. The bullet further comprises a circumferential groove between forward and rearward circumferential indentations imparted in the body portion of the jacket.

A rimless cartridge comprising a case and a bullet mounted therein. In embodiments, the bullet comprises a jacket having a cylindrical body portion, an ogive portion, and a plurality of longitudinally extending paths of weakness formed in the ogive portion and defining petals there between and extending rearward from the mouth. The bullet includes a malleable core mounted within the jacket. The bullet further comprises a circumferential groove between forward and rearward circumferential indentations imparted in the body portion of the jacket.

One embodiment of the present invention provides a polymeric ammunition cartridge and methods of making and using the same. The cartridge includes a substantially cylindrical insert connected to a substantially cylindrical polymeric middle body. The substantially cylindrical insert includes a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, a primer flash hole positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface. The substantially cylindrical polymeric middle body includes a substantially cylindrical polymeric bullet-end and a substantially cylindrical polymeric coupling end connected by a powder chamber, wherein the substantially cylindrical polymeric coupling end extends over the substantially cylindrical coupling element and covers a circumferential surface of the primer flash hole.

A novel castable frangible projectile and techniques for manufacturing such are provided. A cartridge system includes a case defining a volume, a propellant disposed in the volume of the case, and a projectile coupled to the case. The projectile includes a body disposed at least partially within the case and configured to enclose the propellant within the volume of the case. The body is formed of a castable eutectic mixture, the castable eutectic mixture configured to be melted and cast, wherein the body is configured to break into a plurality of fragments upon impact with a target.

A novel castable frangible projectile and techniques for manufacturing such are provided. A cartridge system includes a case defining a volume, a propellant disposed in the volume of the case, and a projectile coupled to the case. The projectile includes a body disposed at least partially within the case and configured to enclose the propellant within the volume of the case. The body is formed of a castable eutectic mixture, the castable eutectic mixture configured to be melted and cast, wherein the body is configured to break into a plurality of fragments upon impact with a target.

A method of manufacturing cartridge cases, wherein the method comprises fabricating a plurality of substantially identically sized and shaped unmarked inventory cases suitable for use in manufacturing a plurality of different caliber cartridges and selecting a number of the plurality of the unmarked inventory cases to be used to manufacturing a selected one of the plurality different caliber cartridges. The method further comprises inscribing, via a laser inscription device, the selected number of unmarked inventory cases to identify at least the selected one of the plurality of different caliber cartridges the selected number of unmarked inventory cases are to be used to manufacture.

Devices and methods for an 8 mm semiautomatic handgun cartridge providing a reduced form factor for carrying a greater number of rounds in a smaller space while maintaining ballistic performance.

Devices and methods for an 8 mm semiautomatic handgun cartridge providing a reduced form factor for carrying a greater number of rounds in a smaller space while maintaining ballistic performance.

One embodiment of the present invention provides a polymeric ammunition cartridge and methods of making and using the same. The cartridge includes a substantially cylindrical insert connected to a substantially cylindrical polymeric middle body. The substantially cylindrical insert includes a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, a primer flash hole positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface. The substantially cylindrical polymeric middle body includes a substantially cylindrical polymeric bullet-end and a substantially cylindrical polymeric coupling end connected by a powder chamber, wherein the substantially cylindrical polymeric coupling end extends over the substantially cylindrical coupling element and covers a circumferential surface of the primer flash hole.