Disclosed is a projectile comprising: (1) a metal core, such as a copper alloy core, including a base and a tip, where the base and the tip are separated by a core length along a z-axis running longitudinally through a center of the metal core; and (2) a jacket circumferentially attached to the metal core, the jacket surrounding at least fifty percent of the core length of the metal core, where the jacket includes: a polymer and a first jacket radial thickness along at least a section of an interquartile portion of the core length of greater than 0.03 inches.

Disclosed is a projectile comprising: (1) a metal core, such as a copper alloy core, including a base and a tip, where the base and the tip are separated by a core length along a z-axis running longitudinally through a center of the metal core; and (2) a jacket circumferentially attached to the metal core, the jacket surrounding at least fifty percent of the core length of the metal core, where the jacket includes: a polymer and a first jacket radial thickness along at least a section of an interquartile portion of the core length of greater than 0.03 inches.

Provided are methods and related devices for disrupting an explosive device using a propellant driven disrupter (PDD) that propels a rounded projectile (RP) toward an explosive device. The RP travels along a linear trajectory and impacts the target, including a barrier portion of the explosive device. The impacting between the RP and barrier forms a composite projectile via a solid state weld between a portion of the barrier and the RP distal end, thereby minimizing or avoiding spall and fragment generation into the explosive device. The projectile traverses a penetration distance along the linear trajectory, or a defined-angle relative thereto, to disrupt the explosive device without unwanted explosive detonation.

Provided are methods and related devices for disrupting an explosive device using a propellant driven disrupter (PDD) that propels a rounded projectile (RP) toward an explosive device. The RP travels along a linear trajectory and impacts the target, including a barrier portion of the explosive device. The impacting between the RP and barrier forms a composite projectile via a solid state weld between a portion of the barrier and the RP distal end, thereby minimizing or avoiding spall and fragment generation into the explosive device. The projectile traverses a penetration distance along the linear trajectory, or a defined-angle relative thereto, to disrupt the explosive device without unwanted explosive detonation.

A projectile designed to be lead-free and have a ballistic coefficient ranging from about 0.13 to about 0.80 or greater for enhanced energy/performance at extended ranges may have an elongated body formed with a jacket including a wall having an end defining an ogive portion and a cavity or recess defined within the jacket and in which a core is received. The projectile can be configured in various calibers and sizes. The projectile core may be formed from a plurality of core sections, and at least one of the plurality of core sections may include tungsten powder and a lead-free binder material pressed together to form a substantially cylindrical shape or compact. One or more of the core sections further can be sintered, and the one or more core sections may be received in an end-to-end relationship within the cavity defined by the jacket to form a stacked, sectional core.

A projectile designed to be lead-free and have a ballistic coefficient ranging from about 0.13 to about 0.80 or greater for enhanced energy/performance at extended ranges may have an elongated body formed with a jacket including a wall having an end defining an ogive portion and a cavity or recess defined within the jacket and in which a core is received. The projectile can be configured in various calibers and sizes. The projectile core may be formed from a plurality of core sections, and at least one of the plurality of core sections may include tungsten powder and a lead-free binder material pressed together to form a substantially cylindrical shape or compact. One or more of the core sections further can be sintered, and the one or more core sections may be received in an end-to-end relationship within the cavity defined by the jacket to form a stacked, sectional core.

A shotshell including a hull with a metal head, a base wad, a primer and an outer tubular element, a powder housed inside the hull, and a wad housed inside the outer tubular element and above the powder. The wad includes an inner tubular element adapted to contain a plurality of pellets and having a first and a second end, and a side wall, and a sealing element. A side wall of the inner tubular element contacts an inner side wall of the outer tubular element. The sealing element is inside the outer tubular element of the shotshell between the powder and the first end of the inner tubular element and an outer side wall of the sealing element being in contact with the inner side wall of the outer tubular element, and outside the inner tubular element and in contact with the first end of the inner tubular element.

A shotshell including a hull with a metal head, a base wad, a primer and an outer tubular element, a powder housed inside the hull, and a wad housed inside the outer tubular element and above the powder. The wad includes an inner tubular element adapted to contain a plurality of pellets and having a first and a second end, and a side wall, and a sealing element. A side wall of the inner tubular element contacts an inner side wall of the outer tubular element. The sealing element is inside the outer tubular element of the shotshell between the powder and the first end of the inner tubular element and an outer side wall of the sealing element being in contact with the inner side wall of the outer tubular element, and outside the inner tubular element and in contact with the first end of the inner tubular element.

A method of forming a projectile for use in a firearm ammunition cartridge, the method including mixing a first material and a second material having different densities to produce a core mixture, disposing the core mixture in a die, heating the core mixture to the melting point, removing the core mixture from the die, quenching the core mixture, and plating the core mixture with a jacket material.