The present invention provides a subsonic ammunition comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove to form a flash hole and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; a propellant chamber formed between the projectile aperture and the primer flash aperture; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber by at least 10%, wherein the propellant insert comprises a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to a second passage that slopes from the first diameter to a second diameter, wherein the second diameter is greater than the first diameter; a primer fitted in the primer pocket; a propellant disposed in the propellant chamber; and a projectile positioned in the projectile aperture.

1. The present invention provides a subsonic ammunition comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove to form a flash hole and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; a propellant chamber formed between the projectile aperture and the primer flash aperture; and a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber by at least 10%, wherein the propellant insert comprises a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to a first top surface and a second passage that extends from the first top surface toward the neck wherein the second passage has a second diameter about the size of the projectile aperture; a primer fitted in the primer pocket; a propellant disposed in the propellant chamber; and a projectile positioned in the projectile aperture.

The present invention provides a subsonic ammunition comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove to form a flash hole and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; a propellant chamber formed between the projectile aperture and the primer flash aperture; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber by at least 10%, wherein the propellant insert comprises a first passage comprising a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to a first top surface and a second passage that extends from the first top surface toward the neck, wherein the second passage has a second diameter about the size of the projectile aperture; a primer fitted in the primer pocket; a propellant disposed in the propellant chamber; and a projectile positioned in the projectile aperture.

The present invention includes a subsonic ammunition cartridge comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove to form a flash hole and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; a propellant chamber formed between the projectile aperture and the primer flash aperture; and a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber by at least 10%, wherein the propellant insert comprises a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to a second passage that slopes from the first diameter to a second diameter, wherein the second diameter is greater than the first diameter; a primer fitted in the primer pocket; a propellant disposed in the propellant chamber; and a projectile positioned in the projectile aperture.

The present invention includes a subsonic ammunition cartridge comprising: a primer insert comprises a top surface opposite a bottom surface; a substantially cylindrical coupling element extending away from the bottom surface forming and an exterior surface; a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a groove in the primer recess that extends circumferentially about the primer flash aperture and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the groove and extending toward a mid-body coupling joint to define a propellant chamber; wherein the generally cylindrical hollow polymer body comprises a thickened wall that reduce the internal volume of the propellant chamber by between 10 and 80% wherein the thickened wall comprises a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to about the shoulder wherein the first diameter has a uniformed first diameter, a second passage extending from the first passage wherein the second passage has a second diameter about the size of the projectile aperture, wherein the second diameter has a uniformed second diameter; and a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint.

The present invention provides a subsonic ammunition cartridge comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; and a propellant chamber formed between the projectile aperture and the primer flash aperture; wherein the generally cylindrical hollow polymer body comprises a thickened wall that reduce the internal volume of the propellant chamber by at least 10%, wherein the thickened wall comprises a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that transitions as an arc to a second passage that has a second diameter about the size of the projectile aperture, wherein the first diameter has a uniformed diameter that extends to the second diameter.

The present invention provides a subsonic ammunition cartridge comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove to form a flash hole and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; and a propellant chamber formed between the projectile aperture and the primer flash aperture; wherein the generally cylindrical hollow polymer body comprises a thickened wall that reduce the internal volume of the propellant chamber by at least 10%, wherein the thickened wall comprises a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to a second passage that slopes from the first diameter to a second diameter, wherein the second diameter is greater than the first diameter.

The present invention provides an injection molded primer insert for polymer ammunition comprising: a top surface opposite a bottom surface; a primer flash hole aperture positioned in the top surface extending through to the bottom surface; a substantially cylindrical coupling element extending away from the bottom surface forming an interior surface inside the substantially cylindrical coupling element and an exterior surface; a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface, wherein the flange is adapted to receive a polymer overmolding.

One embodiment of the present invention provides a making a polymeric ammunition having wicking texturing about the projectile end.

A cartridge that generates higher than typical chamber pressures has an enhanced means of primer retention for retaining the primer in the primer recess of the casing. The means may be a lip folded onto a conical surface, a annular groove to receive deformed primer wall portion material upon detonation, a concavity in the rearward facing wall of the primer, a check valve in the flash tube to inhibit propellant gases from reaching the primer recess, or specifically configured primers with a greater length than diameter and with greater wall thicknesses.