The present invention provides polymer ammunition having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.02 to 0.08; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.05 to 0.09 inches and the second segment has a second segment distance from 0.05 to 0.09 inches, wherein the second segment has a second segment angle from +3 to −3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to −6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides polymer ammunition having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.02 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.02 to 0.18 inches and the second segment has a second segment distance from 0.02 to 0.18 inches, wherein the second segment has a second segment angle from +3 to −3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to −6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides polymer ammunition having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.1 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.06 to 0.14 inches and the second segment has a second segment distance from 0.05 to 0.15 inches, wherein the second segment has a second segment angle from +3 to −3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to −6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides a method of making a substantially cylindrical insert by metal injection molding by providing a primer insert injection mold to form a substantially cylindrical metal primer insert, injection molding the metal injection molding feedstock into the primer insert injection mold to form a first substantially cylindrical metal primer insert having a first size; debinding the first substantially cylindrical metal primer insert to remove the first binding agent; and sintering the first substantially cylindrical metal primer insert to remove the second binding agent and form the substantially cylindrical metal primer insert having a second size.

The present invention provides a subsonic ammunition comprising: a primer insert comprises a top surface opposite a bottom surface, a substantially cylindrical coupling element extending away from the bottom surface forming, a primer recess in the top surface that extends toward the bottom surface, a primer flash aperture positioned in the primer recess to extend through the bottom surface, a flash aperture groove in the primer recess that extends circumferentially about the primer flash aperture, and a flange that extends circumferentially about an outer edge of the top surface; a polymeric casing body comprising a generally cylindrical hollow polymer body molded over the substantially cylindrical coupling element, into the primer flash aperture and into the flash aperture groove to form a flash hole and extending toward a mid-body coupling joint; a nose comprising a projectile aperture that extends to a neck connected to a shoulder that transitions from the projectile aperture to a nose coupler, wherein the nose coupler is connected to the mid-body coupling joint; a propellant chamber formed between the projectile aperture and the primer flash aperture; and wherein the generally cylindrical hollow polymer body comprises a thickened wall that reduce the internal volume of the propellant chamber by at least 10%, wherein the thickened wall comprises a first passage comprising a first passage comprising a first aperture having a first diameter about the diameter of the flash hole that extends to a first top surface and a second passage that extends from the first top surface toward the neck, wherein the second passage has a second diameter about the size of the projectile aperture; a primer fitted in the primer pocket; a propellant disposed in the propellant chamber; and a projectile positioned in the projectile aperture.

A fragment-free propulsion of a cartridge-type ammunition, including a propellant casing and a high-pressure chamber, wherein the high-pressure chamber accommodates a propellant powder and, in the bottom region, a primer, having at least one overflow bore. To avoid fragments, a membrane, which separates the high-pressure chamber and a low-pressure chamber from one another and which does not tear to connect the high-pressure chamber to the low-pressure chamber when pressure is built up but instead is bent, is embedded in the high-pressure chamber. For this purpose, the high-pressure chamber additionally has a cap, the membrane, and a body. The membrane is embedded in the body and is secured by the cap. In addition, the membrane covers a gap that is formed by an outer diameter of the cap and an inner diameter of the body, and into which the membrane is bent when pressure is built up.

A shaped charge assembly for selectively expanding a wall of a tubular includes a housing comprising an outer surface facing away from the housing and an opposing inner surface facing an interior of the housing. First and second explosive units each includes a predetermined amount of explosive sufficient to expand, without puncturing, at least a portion of the wall of the tubular to form a protrusion extending outward into an annulus adjacent the wall of the tubular.

Primer adapter assemblies have a body having a cylindrical exterior sidewall adapted to be closely received in a chamber having a chamber diameter, the body defining a central passage including a cylindrical aft portion adapted to closely receive a primer having a primer diameter greater than or equal to the chamber diameter, the body having an aft surface, and a malleable skirt extending aft of the aft surface and defining an installation aperture, the malleable skirt being operable to deform inward to form an opening having a diameter less than the primer diameter, such that a primer in the cylindrical aft portion of the central passage is retained. The skirt may have a tapered cross-section. The skirt may encircle the central passage. The skirt may be concentric with the central passage. The body may include a flange defining the aft surface and having a diameter greater than the chamber diameter.

An insensitive munitions (IM) primer for use with major caliber gun systems, including an elongate housing, a tube, an ignition assembly, and a booster assembly. The elongate housing has a proximal end and a distal end. The tube has a first end coupled within the distal end of the elongate housing. The ignition assembly is located within the proximal end of the housing. The booster assembly is located within the elongate housing adjacent the ignition assembly and including a booster holder providing a cylindrical structure defining an internal bore in which a first burst disk resides and is mechanically restrained by a booster disk lock.

An avalanche control device includes a detonation initiator unit and a bio-degradable linear bag. The initiator unit is elongated and includes an ignition end, an inflation end, and a stepped transition zone in between that gets progressively greater in diameter as it extends from the ignition end towards the inflation end. The inflatable bag is adapted for connection to the inflation end of the initiator unit. The design of initiator unit is fixed and reusable, while the bag dimensions can be tailored to the desired blast strength for the end user, in terms of length, diameter, and mixture ratio.