The present invention provides polymer ammunition having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.02 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.02 to 0.18 inches and the second segment has a second segment distance from 0.02 to 0.18 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

A primer structure is provided for holding a deposited ignitable material, and for holding the ignitable material within a firearm cartridge or within another munition. The primer includes a disk and a retaining ring. Ignitable material is deposited on a surface of the disk. The retaining ring is positioned in front of the disk. The retaining ring includes angled passageways for reaction products to travel from the ignitable material to the propellant. The forwardmost surface of the retaining ring, as well as the angle of the passageways, dissipate pressure that would otherwise be borne by the disk. Both the disk and retaining ring include angled or stepped surfaces to resist movement under pressure.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

The present invention provides polymer ammunition having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.1 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.06 to 0.14 inches and the second segment has a second segment distance from 0.05 to 0.15 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides an polymer ammunition having a primer insert having a top surface opposite a bottom surface and a extraction flange that extends circumferentially about an outer edge of the top surface; a coupling element that extends from the bottom surface, wherein the substantially cylindrical coupling element is adapted to receive a polymer overmolding; a primer recess in the top surface that extends toward the bottom surface, wherein the primer recess comprises a recess bottom and a circular recess side wall; a primer flash aperture through the recess bottom that extends through the bottom surface, wherein the primer flash aperture is adapted to receive a polymer overmolding to form a flash hole; and a groove in the primer recess positioned around the primer flash aperture adapted to receive a polymer overmolding, wherein the groove extends at least partially over the bottom surface and the groove is adapted to receive polymer at least partially over the bottom surface.

A firearm ammunition cartridge including a case having a substantially tubular body portion, an open leading end, and a trailing end defining a primer port, the primer port opening to an interior of the case, a projectile received and retained within the leading end of the case, and configured with a recess extending inwardly from a trailing end of the projectile to receive a quantity of gunpowder, and a quantity of compressed gunpowder provided in the recess of the projectile such that the compressed gunpowder remains in the recess at any orientation of the projectile.

A munition module includes an ignition point of an explosive configuration positioned away from a detonator within a casing of the explosive configuration. In an initial state, an ignition channel runs from the detonator to the ignition point. The ignition channel is formed so as to be open in an initial state and self-sealing in an exploded state after a detonation has taken place. A warhead with the munition module contains an active covering which at least partially surrounds the explosive configuration and can be accelerated by the reacted explosive. In a munition having the warhead, the detonator is an impact detonator. A munition in the form of an air-burst munition contains the warhead.

The present invention provides an ammunition cartridge having a primer insert having a top surface opposite a bottom surface and a extraction flange that extends circumferentially about an outer edge of the top surface; a coupling element that extends from the bottom surface, wherein the substantially cylindrical coupling element is adapted to receive a polymer overmolding; a primer recess in the top surface that extends toward the bottom surface, wherein the primer recess comprises a recess bottom and a circular recess side wall; a primer flash aperture through the recess bottom that extends through the bottom surface, wherein the primer flash aperture is adapted to receive a polymer overmolding to form a flash hole; and one or more pads positioned on the recess bottom; a groove in the primer recess positioned around the primer flash aperture to extend at least partially over the recess bottom and adapted to receive a polymer overmolding.

The present invention provides a single piece polymer ammunition cartridge and polymer ammunition and methods of forming a single piece polymer ammunition cartridge and polymer ammunition.

One embodiment of the present invention provides a method of stamping a metal primer insert for a polymeric ammunition cartridge comprising the steps of: providing an insert blank for stamping; stamping the insert blank to form a top surface having a flange that extends circumferentially about an outer edge of the top surface; stamping the insert blank to form a substantially cylindrical coupling element that extends from the flange to a coupling tip; stamping the insert blank to form an inner coupling element from the coupling tip to a bottom surface, wherein the bottom surface is opposite the top surface; stamping the insert blank to form a primer recess in the top surface that extends toward the bottom surface; stamping the insert blank to form a primer flash aperture in the primer recess through the bottom surface; and stamping the insert blank to form a groove in the primer recess around the primer flash aperture adapted to receive a polymer overmolding.