The present invention provides a polymer ammunition cartridge having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.1 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.06 to 0.14 inches and the second segment has a second segment distance from 0.05 to 0.15 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

The present invention provides a polymer ammunition cartridge having a primer insert having: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.02 to 0.2; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.02 to 0.18 inches and the second segment has a second segment distance from 0.02 to 0.18 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.

A fuze booster includes a first explosive charge having a cavity with an annular portion of the first explosive charge encircling a first axial portion of the cavity and a semi-annular portion partially encircling a second axial portion of the cavity. The annular portion abuts the semi-annular portion. An explosively-inert material abuts the semi-annular portion, abuts the annular portion, and partially encircles the second axial portion of the cavity. A second explosive charge abuts the explosively-inert material, abuts the semi-annular portion, and partially encircles the second axial portion of the cavity. The second axial portion of the cavity is thus completely encircled by a combination of the semi-annular portion, the explosively-inert material, and the second explosive charge.

One embodiment of the present invention provides a making a polymeric ammunition having wicking texturing about the projectile end.

Cartridges and cartridge cases adapted to be chambered in weapon systems are provided. In one example, a cartridge case includes a front shell having a case base end portion, a case body portion extending forward from the case base end portion towards a case mouth portion that is configured for holding a projectile. The case base end portion has a first interlocking feature. A reinforcing cap is disposed adjacent to the case base end portion on a side opposite the internal volume. The reinforcing cap has an annular extraction groove, a primer pocket, a flash hole for providing fluid communication between the primer pocket and the internal volume, and a second interlocking feature that engages the first interlocking feature to couple the reinforcing cap to the case base end portion.

The present invention provides a diffuser cup or ring adapted to hold a primer used in an ammunition cartridge comprising a bottom surface sized to fit in a primer recess for an ammunition cartridge; a diffuser aperture positioned through the bottom surface and aligned with a flash hole; a cup wall attached to the bottom surface and extending away from the bottom surface; and an interior cavity bordered by the cup wall and the bottom surface and sized to frictionally fit a primer.

A simultaneous linear initiation mechanism (SLIM). The SLIM includes a first layer. The first layer includes a port, where the port passes through the first layer and is configured to receive a first high explosive. The SLIM also includes a second layer. The second layer includes one or more traces, where the one or more traces include channels within the second layer configured to receive a second high explosive and two or more destination points, where the two or more destination points are the terminal ends of the one or more traces. The SLIM further includes one or more saddle blocks. The one or more saddle blocks include one or more traces, where the one or more traces include channels within the saddle block configured to receive a third high explosive and multiple outlets, where the multiple outlets are configured to receive the third high explosive.

A projectile launch container configured to propel one or more projectiles associated with pyrotechnic effects including a gas flow insert comprising a first face and a second face, the gas flow insert configured to be placed within the projectile launch container, the first face configured to underlie the projectiles and the second face configured to overlie a lift charge; the gas flow insert including a plurality of gas flow openings each fluidly connected to one or more gas flow channels that extend at least substantially axially to the launch container between the first and second faces, the plurality of gas flow openings on each of the first and second faces configured to control a flow of gases from an exploding lift charge entering the second face and exiting the first face; wherein the gas flow insert is configured to remain within the projectile launch container following detonation of the lift charge.

A projectile launch container configured to propel one or more projectiles associated with pyrotechnic effects including a gas flow insert comprising a first face and a second face, the gas flow insert configured to be placed within the projectile launch container, the first face configured to underlie the projectiles and the second face configured to overlie a lift charge; the gas flow insert including a plurality of gas flow openings each fluidly connected to one or more gas flow channels that extend at least substantially axially to the launch container between the first and second faces, the plurality of gas flow openings on each of the first and second faces configured to control a flow of gases from an exploding lift charge entering the second face and exiting the first face; wherein the gas flow insert is configured to remain within the projectile launch container following detonation of the lift charge.

The present invention provides a primer insert for a polymer ammunition cartridge comprising: a top surface; a bottom surface opposite the top surface; a coupling element that extends from the bottom surface, wherein the coupling element comprises an interior surface and an exterior surface, wherein the interior surface comprises: a transition region that transitions from the bottom surface to a second segment wherein the transition region has a radius of from 0.02 to 0.08; a first segment extending from the second segment and terminates at a tip, wherein the first segment has a first segment distance from 0.05 to 0.09 inches and the second segment has a second segment distance from 0.05 to 0.09 inches, wherein the second segment has a second segment angle from +3 to 3 degrees relative to the first segment angle and the first segment has a first segment angle from +6 to 6 degrees from perpendicular to the top surface; a primer recess in the top surface that extends toward the bottom surface; a primer flash aperture positioned in the primer recess through the bottom surface; and a flash aperture groove in the primer recess and positioned around the primer flash aperture and adapted to receive a polymer overmolding through the primer flash aperture.