F01D5/043

Rotor for an electric drive machine for driving a compressor, a turbine or a charger shaft of a turbocharger, and turbocharger comprising an electric drive machine and such a rotor
11466610 · 2022-10-11 · ·

An exhaust-gas turbocharger having an electric drive unit for driving a compressor, a turbine, or a turbocharger shaft of the exhaust-gas turbocharger. The electric drive unit has a rotor and a stator. The rotor is equipped with a rotor body embodied around a rotation axis of the rotor. A receptacle for at least one permanent magnet is embodied on the rotor body. A permanent magnet is disposed in the receptacle of the rotor body. The rotor body is mountable using a threaded bushing on a turbocharger shaft of the exhaust-gas turbocharger. The rotor body has a further receptacle which extends in the direction of the rotation axis and in which the threaded bushing is disposed inside the rotor body. The further receptacle is disposed in the rotor body with an offset in the direction of the rotation axis relative to the receptacle.

Erosion mitigating labyrinth seal mating ring

A compressor assembly includes an impeller rotatable about a central axis and a seal assembly. The seal assembly includes a labyrinth seal defining a seal interface with a sealing element of the impeller and a seal support ring into which the labyrinth seal is installed. The seal support includes a deflector ramp fluidly downstream of the seal interface. The deflector ramp is configured to turn an airflow leaking through the seal interface radially inwardly toward the central axis. A plurality of tortuous pathways are formed in a downstream surface of the seal support ring and are configured to diffuse a tangential component of the airflow.

EROSION MITIGATING LABYRINTH SEAL MATING RING
20220259981 · 2022-08-18 ·

A compressor assembly includes an impeller rotatable about a central axis and a seal assembly. The seal assembly includes a labyrinth seal defining a seal interface with a sealing element of the impeller and a seal support ring into which the labyrinth seal is installed. The seal support includes a deflector ramp fluidly downstream of the seal interface. The deflector ramp is configured to turn an airflow leaking through the seal interface radially inwardly toward the central axis. A plurality of tortuous pathways are formed in a downstream surface of the seal support ring and are configured to diffuse a tangential component of the airflow.

Impeller with chordwise vane thickness variation
11421702 · 2022-08-23 · ·

An impeller for a centrifugal compressor, the impeller comprising: a hub defining a rotation axis about which the impeller is rotatable; and a vane extending from the hub, the vane having a leading edge, a trailing edge, and a chord defined therebetween, a pressure side of the vane and a suction side of the vane opposite the pressure side, a vane thickness defined transversely between the pressure side and the suction side, the vane thickness reducing over at least a downstream 40% of the chord, the vane thickness having a trailing edge thickness value at the trailing edge of between 40% and 80% of a maximum thickness value of the vane thickness.

TURBOCHARGER TURBINE WHEELS HAVING AN ALPHA-ALUMINA COATING AND METHODS FOR MANUFACUTRING THE SAME

An alpha-alumina coated turbocharger turbine wheel includes a hub portion, a plurality of blades disposed about the hub portion, each blade of the plurality of blades having a leading edge and a trailing edge, a centerline passing axially through the hub portion, and a back-side wall defined radially between the leading edge of each blade of the plurality of blades and the centerline. The turbocharger turbine wheel is made of a metal alloy and a surface coating layer of alpha-alumina. The surface coating layer of alpha-alumina may be disposed only on the hub portion, the plurality of blades, and a radially-outer portion of the back-side wall. The radially-outer portion is defined between a radial distance from the centerline and the leading edge of each blade of the plurality of blades. Alternatively, the surface coating layer of alpha-alumina may be disposed on the hub portion, the plurality of blades, and an entirety of the back-side wall.

COMPRESSOR IMPELLER WITH PARTIALLY SWEPT LEADING EDGE SURFACE

An impeller associated with a compressor of a gas turbine engine includes a plurality of impeller blades. Each impeller blade of the plurality of impeller blades has a leading edge and a trailing edge opposite the leading edge in a streamwise direction. Each impeller blade of the plurality of impeller blades extends in a spanwise direction from a hub at 0% span to a tip at 100% span, and each impeller blade of the plurality of impeller blades has a plurality of mean camber lines that each extend from the leading edge to the trailing edge at a respective spanwise location. The leading edge includes a partially swept leading edge surface defined between 70% span to 100% span that extends in the streamwise direction between 3% to 15% of a mean camber line at 100% span.

Rotary machine

A rotary machine includes: a pair of radial bearings for rotatably supporting a rotating shaft around a center axis; impellers fixed to the rotating shaft at positions separated from the radial bearings in a center axis direction; and additional masses fixed to the rotating shaft at positions separated from both the radial bearings and the impellers in the center axis direction, and applying a load to an entire circumference of the rotating shaft so as to move positions of amplitude increase regions where an amplitude in a radial direction of the rotating shaft starts to increase.

Method for manufacturing an impeller of a rotary machine and an impeller manufactured using such a method

A method for manufacturing an impeller of a rotary machine, the impeller including at least one vane limiting an inner channel, which is at least partly closed, the method includes successively manufactured the impeller of several material layers by a build-up process from a powder. The powder is applied in each case to a processing plane for the production of each material layer, and then a solid material layer is produced from the powder by a selective energy input, and structural orientation is determined for the impeller, according to which the impeller is built up in layers, and the structural orientation is defined by a first and a second angle, which angles describe the relative position of the impeller to the processing plane.

Compressor for gas turbine engine with variable vaneless gap

A compressor of a gas turbine engine includes an impeller having a plurality of impeller blades. The compressor includes a diffuser downstream from the impeller that has a plurality of diffuser blades. Each diffuser blade extends from a hub to a shroud in a spanwise direction, and a leading edge of each diffuser blade is spaced apart from an impeller trailing edge of each of the plurality of impeller blades by a vaneless gap. Each diffuser blade includes a cutback region that extends from proximate the leading edge toward a trailing edge. The cutback region reduces a thickness of each of the diffuser blades such that a throat area defined between adjacent diffuser blades increases in the spanwise direction from the hub to the shroud and the vaneless gap increases in the spanwise direction from the hub to the shroud.

Variable geometry turbocharger

A variable geometry turbocharger includes: a turbine rotor; and a variable nozzle mechanism for adjusting a flow of exhaust gas to the turbine rotor from a scroll flow passage formed on a radially outer side of the turbine rotor. The variable nozzle mechanism includes: a nozzle vane disposed in an exhaust gas flow passage for guiding the exhaust gas to the turbine rotor from the scroll flow passage; a support wall forming a flow passage wall on a first side of the exhaust gas flow passage with respect to an axial direction of the turbine rotor and supporting the nozzle vane rotatably in a cantilever fashion; and a non-support wall forming a flow passage wall on a second side of the exhaust gas flow passage with respect to the axial direction. Of an end surface of the nozzle vane on a side of the non-support wall, an edge portion on a side of a pressure surface includes a non-support-wall side linear portion formed to have a linear shape.