An article includes a ceramic-based substrate and a barrier layer on the ceramic-based substrate. The barrier layer includes a matrix phase and a network of gettering particles in the matrix phase. The gettering particles have an average maximum dimension between about 30 and 70 microns. The gettering particles have maximum dimensions that range from about 1 to 100 microns, and a dispersion of barium-magnesium alumino-silicate particles in the matrix phase. A composite material and a method of applying a barrier layer to a substrate are also disclosed.

A manufacturing method is provided during which a preform component for a turbine engine is provided. A cooling aperture is formed in the preform component. The cooling aperture includes a centerline, an inlet and an outlet. The cooling aperture extends longitudinally along the centerline through a wall of the preform component from the inlet to the outlet. The forming of the cooling aperture includes forming a first portion of the cooling aperture using a machining tool implement with a first toolpath that is angularly offset from the centerline by a first angle between thirty-five degrees and ninety degrees.

A method for compacting an anticorrosion coating includes projecting water soluble particles.

A method for repairing an at least externally coated hollow component. The direct mechanical machining of a coated component after use removes the need for a coating-removal and selective hollowing step and a selective repair of cracks, since a design adaptation leads to a component being engineered or used such that it can be used again as a result of external dimensional stipulations.

A device for applying at least one coating material to a substrate surface. The device includes a flexible base plate having a toothing which is mounted on at least one side of the flexible base plate as a toothed side, a channel which is arranged parallel to the toothed side, and at least one sealing lip which is arranged on a side of the channel which faces away from the toothed side.

A system for wirelessly monitoring temperatures of a gas turbine engine comprising a wireless sensor positioned on or in a component of the engine, one or more interrogating antennas capable of transmitting an RF signal to the wireless sensor and receiving an RF return signal from the wireless sensor, and a processing unit capable of interpreting the RF return signal to determine a temperature of the component inside the engine. In an embodiment, the wireless sensor comprises polymer derived ceramics (“PDC”) deposited on an Inconel surface of the engine. In an embodiment, the wireless sensor sustains temperatures up to 1000° C. during long term operation of the part of the engine. In an embodiment, the wireless sensor comprises multiple layers including a metallic patch antenna, a PDC layer, and a bond coat which provides a metallic ground plane for the sensor.

An environmental barrier coating, comprising a substrate containing silicon; an environmental barrier layer applied to said substrate; said environmental barrier layer comprising a rare earth composition.

An atomizing spray nozzle device includes an atomizing zone housing that receives different phases of materials used to form a coating. The atomizing zone housing mixes the different phases of the materials into a two-phase mixture of ceramic-liquid droplets in a carrier gas. The device also includes a plenum housing fluidly coupled with the atomizing housing and extending from the atomizing housing to a delivery end. The plenum housing includes an interior plenum that receives the two-phase mixture of ceramic-liquid droplets in the carrier gas from the atomizing zone housing. The device also includes one or more delivery nozzles fluidly coupled with the plenum chamber. The delivery nozzles provide outlets from which the two-phase mixture of ceramic-liquid droplets in the carrier gas is delivered onto one or more surfaces of a target object as the coating on the target object.

An abrasive coating system for a substrate of an airfoil in a turbine engine high pressure compressor, comprising a plurality of grit particles adapted to be placed on a top surface of the substrate; a matrix material bonded to the top surface; the matrix material partially surrounds the grit particles, the matrix material consisting of unalloyed chromium and unalloyed aluminum distributed throughout the matrix material, wherein the grit particles extend above the matrix material relative to the top surface; and a film of oxidant resistant coating applied over the plurality of grit particles and the matrix material.

A turbine vane for a gas turbine engine has an airfoil including leading and trailing edges joined by spaced-apart pressure and suction sides to provide an external airfoil surface. The surface is formed in substantial conformance with multiple cross-sectional profiles of the airfoil defined by a set of Cartesian coordinates set forth in Table 1, the Cartesian coordinates provided by an axial coordinate scaled by a local axial chord, a circumferential coordinate scaled by a local axial chord, and a span location.