Provided is a method of manufacturing an insulator including disposing first and second covering members, and swaging the first covering member with the second covering member. The first and second covering members each include a groove and flanges including a perforated flange. The second covering member is disposed on the first covering member such that an inner side of the groove of the second covering member faces an inner side of the groove of the first covering member; the flanges of the second covering member are individually placed on the flanges of the first covering member; and a pin retained on a base is inserted through the perforated flange of the second covering member, to thereby fix the second covering member in position. In the swaging, at least the respective perforated flanges of the first and second covering members are swaged with each other with the pin being inserted therethrough.

An exhaust assembly includes an exhaust tube and a coolant passage. The exhaust tube is oriented about an axis and an exhaust gas is configured to flow through the exhaust tube in a direction away from an end of the exhaust tube. The coolant passage is oriented about the axis radially outward of the exhaust tube, the coolant passage having an inner shell and an outer shell. The end of the exhaust tube includes one or more holes permitting exhaust gas to flow around the end of the exhaust tube between an outer wall of the exhaust tube and the inner shell of the coolant passage to regulate a temperature of the inner shell of the coolant passage.

An exhaust header with an integrated heat shield is disclosed. In one aspect of the disclosure, the exhaust header comprises a body including an inner wall that defines a cavity through which exhaust gases can be routed. An outer wall is integrally formed with, and radially offset from, the inner wall to define an air gap through which an airflow can be received at an input of the exhaust header and passed along a periphery of the body to collect thermal radiation and route it through an outlet duct. In some embodiments, the exhaust header is coupled to a turbocharger, which itself is coupled to an exhaust outlet of the body and separately, the air gap for effecting an airflow about the turbocharger's perimeter. Further, in various embodiments, the exhaust header is additively manufactured to produce the integrated heat shield and other header components.

This invention relates to a cooling system for an internal combustion engine, and is particularly suitable for cooling emission gases from electronically controlled, Tier 3 fuel injection engines [12] used in trackless mining machinery, wherein the fuel injection engine [12] includes an exhaust manifold [14], a turbocharger [16], and a catalytic converter [18] through which the emission gasses sequentially pass before they are released to atmosphere. The cooling system [10] comprises an exhaust manifold housing [20] for at least partially encasing the exhaust manifold [14], a turbocharger housing [34] for at least partially encasing the turbocharger [16], and a catalytic converter housing [92] for at least partially encasing the catalytic converter [18]. The cooling system [10] also comprises an exhaust cooler [118] adapted for rapidly cooling emission gasses exiting the catalytic converter [18] before they are released to atmosphere. The cooling system [10] is characterised therein that engine emission gasses are maintained at relatively high temperatures until after they pass through the catalytic converter [18], and thereafter undergoes rapid cooling as they pass through the exhaust cooler [118].

A fastening device for fastening a decoupling device relative to a hole rim of a hole opening of a shielding part; to achieve the vibration-decoupling connection of a bushing to the shielding part, the decoupling device has at least one bridge element, which, at its radially outer edge, has fasteners for producing a fastening connection of the bridge element to the hole rim of the shielding part, wherein the fasteners comprise at least four tabs which, starting from the bridge element, protrude radially outward and a subset of at least two tabs of the bridge element is provided to rest against a first outside of the shielding part and a remainder of at least two tabs is provided to rest against an opposite second outside of the shielding part and the hole rim can be immobilized with a force fit relative to the decoupling device by means of the tabs of the subset and the tabs of the remainder.

The present invention relates to an internal combustion engine arrangement (100, 00) comprising: a combustion cylinder provided with a reciprocating piston movable between a top dead center (TDC) and a bottom dead center (BDC) within the combustion cylinder; a first outlet valve (102) connected to the combustion cylinder for controllably directing exhaust gas from the combustion cylinder to a first exhaust gas manifold of the internal combustion engine arrangement; a second outlet valve (104, 104) connected to the combustion cylinder for controllably directing exhaust gas from the combustion cylinder to a second exhaust gas manifold of the internal combustion engine arrangement; a turbocharger arrangement (106) comprising a turbine (108) and a compressor (110), wherein the turbine (108) is arranged in fluid communication with the first exhaust gas manifold; and an exhaust emission control device (112,112) arranged in fluid communication with the second exhaust gas manifold, wherein the exhaust emission control device and the turbine are arranged in parallel with each other.

Provided is a connector including: a first buffer member including a spiral-shaped wire; a second buffer member that has a substantially annular and flat plate-like shape; a collar member that includes a cylindrical portion surrounded by the first buffer member and the second buffer member, a first flange facing a radially inner side of the first buffer member, and a second flange facing a radially inner side of the second buffer member; and a coupling member that includes a first holder section holding radially outer sides of the first buffer member and the second buffer member, a second holder section holding the shielding body, and a coupling member base portion, in which a gap is formed between the second buffer member and the cylindrical portion, and the radially inner sides of the first buffer member and the second buffer member are sandwiched by the first flange and the second flange.

A dual-wall integrated flange joint is provided. The integrated flange joint includes an inner wall having at least one inlet and at least one outlet, a flange extending radially outward from the inlet of the inner wall, and a collar extending from the flange in the direction of the inner wall and surrounding at least a portion of the inner wall. The integrated flange joint is formed of a single piece of material. Also, the collar at least partially defines an outer wall, and a volume between the collar and the inner wall at least partially defines an airgap.

An internal combustion engine includes a cylinder case forming a plurality of coolant outlets, and an exhaust log structure disposed on the cylinder case and including inner and outer walls defining a coolant jacket therebetween, a plurality of coolant inlets extending through the outer wall and being fluidly connected to the coolant jacket, and a plurality of transfer housings. Each transfer housing includes an inner housing wall forming a gas passage, an outer housing wall disposed at an offset distance around the inner housing wall such that a cooling passage is defined in a space between the inner and outer housing walls, and a coolant inlet and a coolant outlet in fluid communication with the cooling passage. The plurality of coolant inlets is fluidly connected to the plurality of coolant outlets via the cooling passages in the plurality of transfer housings.

An exhaust assembly includes an exhaust tube and a coolant passage. The exhaust tube is oriented about an axis and an exhaust gas is configured to flow through the exhaust tube in a direction away from an end of the exhaust tube. The coolant passage is oriented about the axis radially outward of the exhaust tube, the coolant passage having an inner shell and an outer shell. The end of the exhaust tube includes one or more holes permitting exhaust gas to flow around the end of the exhaust tube between an outer wall of the exhaust tube and the inner shell of the coolant passage to regulate a temperature of the inner shell of the coolant passage.