An exhaust pipe structure includes an exhaust pipe, a branching portion including an inflow port, a first flow path, a second flow path, a first discharge port, and a second discharge port, a first muffler, a first pipe, a second muffler, and a second pipe. The second flow path is lower in position in an up-down direction of a vehicle than the first flow path at a downstream side part of the second flow path including at least a portion of the second discharge port. The second pipe is lower in position in the up-down direction of the vehicle at an upstream side part connected to the second discharge port than an upstream side part of the first pipe connected to the first discharge port.

A process manufactures an exhaust gas treatment device including a tubular circumferential wall (14) elongated along a longitudinal axis (L) with two axial end areas, an exhaust gas treatment unit (52) arranged in the circumferential wall and a closing element (20, 38) connected to the circumferential wall at the two axial end areas. The exhaust gas treatment unit is held at the circumferential wall by a supporting material layer (54) enclosing the exhaust gas treatment unit and supporting same in relation to the circumferential wall. The process includes arranging a first of the two closing elements at one of the axial end areas of the circumferential wall, pushing the exhaust gas treatment unit enclosed by the supporting material layer into the circumferential wall from the other axial end area (18), and arranging a second of the closing elements at the other axial end area of the circumferential wall.

A vehicle, internal combustion engine, exhaust system, housing includes housing shell areas (10, 12), which are connected together in a folded connection area (32). The folded connection area includes a folded edge area (20, 22), extending along a folded edge longitudinal axis (L), and a plurality of spaced apart crimped sections (24, 26), which extend essentially at right angles to the folded edge longitudinal axis (L) and away from the folded edge area (20, 22) and provide intermediate spaces (28, 30). Some of the crimped sections (24, 26), of one housing shell area mesh with an intermediate space formed between two crimped sections (24, 26) of another housing shell area and overlap the folded edge area (20, 22) of the other housing shell area (10, 12) such that the folded edge area (20, 22) of the other housing shell area (10, 12) is held between the crimped sections (24, 26).

An exhaust heat recovery unit, includes: a heat exchanger that is provided inside an exhaust pipe through which exhaust gas flows, the heat exchange being formed from silicon carbide, and the heat exchanger performing heat exchange between the exhaust gas and a heat medium; and a retention member that is provided at the periphery of the heat exchanger, is formed of a ceramic sheet or an expandable graphite sheet, and is sandwiched between the exhaust pipe and the heat exchanger, thereby retaining the heat exchanger in the exhaust pipe.

A silencer for an exhaust gas system of a motor vehicle has an external housing that has at least one inlet opening and at least one outlet opening for exhaust gas. The silencer includes a silencer chamber and a filter monolith through which exhaust gas flows, and which is circumferentially surrounded by the silencer chamber. Also disclosed is a motor vehicle with at least one silencer.

A manifold system for an internal combustion engine, having a housing, which is designed as a collecting manifold and which has two inlet openings and an outlet opening for the flow connection of two outlets of an internal combustion engine to an exhaust system and at most two connection openings provided on the housing for connecting a double-shell inner air-gap-insulated manifold. An exhaust system is developed in such a way that, at the same time, the tone of the exhaust gas noise and thus of the exhaust system is optimized over a plurality of important rotational speed ranges of the internal combustion engine by a modular assembly. For this purpose, at least one separate inner air-gap-insulated manifold having a connection opening, an inlet opening, and an outlet opening is provided, which is connected to the housing by the outlet opening, and at least one separate outer air-gap-insulated manifold having an inlet opening and an outlet opening is connected to the connection opening of the inner air-gap-insulated manifold. All air-gap-insulated manifolds are completely formed of sheet metal, and each air-gap-insulated manifold has a separate one- or multi-part inner shell and a one- or multi-part separate outer shell. All inner air-gap-insulated manifolds are structurally or geometrically identical and all outer air-gap-insulated manifolds are structurally or geometrically identical, wherein the inner air-gap-insulated manifolds are not structurally identical and not geometrically identical to the outer air-gap-insulated manifolds.

Methods and systems for filling a muffler body with a fibrous material prior to completing assembly of the muffler body are disclosed. The muffler body is composed of two half shells and the fibrous material is injected between the shells by a filling nozzle.

Methods and systems for filling a muffler body with a fibrous material prior to completing assembly of the muffler body are disclosed.

A sound damper for an exhaust gas system of an internal combustion engine includes a sound damper housing, at least one intermediate wall which is arranged in a housing interior and at least one sound damper connection pipe. The sound damper connection pipe is supported in a first pipe end region on the sound damper housing and is arranged in a second pipe end region on a support element which is arranged in the housing interior. The support element forms an integral component of an intermediate wall. The sound damper connection pipe introduces exhaust gas into the housing interior or directs exhaust gas out of the housing interior.

A two-piece, stamped muffler having an integrally-attached aerodynamic shield having a flat bottom shape is disclosed. The muffler may be formed with a substantially flat lower surface. The aerodynamically-improved muffler set forth herein is provided as an aerodynamic shield that is incorporated into an extended flange provided in the shell blank, as a deflector that is attached to a muffler lower shell body and the clamshell flange such as by welding, that is separately attached to the clamshell flange only such as by welding, or that is separately attached to the lower shell only, again possibly by welding. For dual stamped mufflers, the shield may be used jointly with an incremental shield separate from, or integrated into, the spare tire well to connect the twin dual muffler shields to achieve vehicle aerodynamic requirements. A muffler having the aerodynamic shield deflects underbody air flow outside of the rear fascia cavity.