Embodiments for a charge air cooler are provided. In one example, an engine method comprises during a first mode, decreasing a volume of a charge air cooler in response to a compressor operation upstream of the charge air cooler. In this way, compressor surge may be prevented.

An internal combustion engine, especially a diesel internal combustion engine, having at least one intercooler, at least one control unit, at least a first and a second cooling circuit, whereby the cooler of the first cooling circuit is flow-connected to a cooling circuit of the internal combustion engine, while the cooler of the second cooling circuit of the internal combustion engine is flow-connected to the intercooler.

An engine includes a cylinder block defining a bank of cylinders having physically adjacent first and second cylinders. The engine also has a gas compressor configured to pressurize an ambient airflow for delivery to the first cylinder and the second cylinder. The engine additionally has intake valves configured to control delivery of the pressurized airflow as a first airstream to the first cylinder and a second airstream to the second cylinder for combustion therein. A firing interval for the two adjacent cylinders results in the first airstream temporally overlapping the second airstream. A charge-air cooler is configured to cool the pressurized airflow prior to delivery thereof to the first and second cylinders and includes a cold-side plenum for discharging the pressurized airflow toward the first and second cylinders. A partition in the cold-side plenum is configured to separate the first airstream from the second airstream and thereby minimize interference therebetween.

A heat exchanger assembly, by means of which compressed charge air for an internal combustion engine is cooled by way of a liquid, includes a housing with a heat exchanger that has a stack of pairs of plates and fins which are arranged between the pairs, and has two longitudinal sides and two transverse sides. Flow plates are arranged in the plate pairs and, toward the longitudinal sides, expose in each case one edge channel within the plate pairs. An inlet and an outlet are connected to the edge channels, and a liquid flows through the flow plates between the edge channels, the liquid flowing in counterflow with respect to the charge air which flows in on one side of the housing, through the fins, and leaves the housing again on an opposite other side.

A method includes controlling an engine speed based on: intake manifold air temperature and/or intake manifold pressure one, or more, of the following data parameters: an engine load as a function of a fuel level, a fuel injecting timing, an intake oxygen concentration, a constituent concentration from the exhaust gas flow, an engine power, and an engine torque. The method also recirculates a portion of the exhaust gas flow to the combustion cylinders of the engine via a recirculation channel, as a function of intake manifold temperature and/or intake manifold pressure at which the engine is operated. An engine system, other methods, and a non-transitory computer readable medium encoded with a program, to enable a processor-based control unit to control aspects of the engine are also disclosed.

A low temperature cooling device applied to an internal combustion engine includes an EGR device, a low temperature coolant circuit, a prediction unit predicting whether an EGR cooler falls into a state where a cooling performance falls short according to at least one of an operating state of an internal combustion engine and an outside air environment while a control that dehumidifies an EGR gas by cooling the EGR gas in the EGR cooler is performed, and a control unit performing at least one of a first increase control that increases a flow rate of a coolant flowing into the EGR cooler, a second increase control that increases an air rate of a radiator fan cooling a radiator, and an inhibition control that inhibits the EGR gas from flowing back when the prediction unit predicts that the EGR cooler falls into the state where the cooling performance falls short.

A control apparatus for an internal combustion engine that includes an intercooler and an electrically driven water pump configured to circulate cooling water so as to flow through the intercooler is configured to calculate a required intercooler cooling efficiency req obtained by dividing a difference between a cooler inflow gas temperature Tgin and a cooler outflow gas temperature Tgout by a difference between the cooler inflow gas temperature Tgin and a cooling water temperature Tw. A required circulation flow rate Qwreq is calculated based on the required intercooler cooling efficiency req and a cooler passing-through gas flow rate G. The electrically driven water pump is driven so that a cooling water flow rate Qw approaches the required intercooler cooling efficiency req.

An engine includes: two cylinder rows so placed as to be aligned side by side; a turbocharger; and an intercooler shared by the two cylinder rows, and connected to the turbocharger. The intercooler has: a cool liquid flow path through which a cool liquid flows, and an intake air flow path through which intake air from the turbocharger flows. The cool liquid flow path has an inlet and outlet of the cool liquid on one side in a first direction along the flow of the cool liquid. The intake air flow path has an inlet of the intake air on one side in a second direction along the flow of the intake air, and an outlet of the intake air on another side.

A heat exchanger includes: heat exchanger bodies arranged in parallel, each allowing a fluid to be cooled to flow therethrough in one direction; a housing that forms a coolant passage that allows a coolant to flow therethrough around each of the heat exchanger bodies; a coolant inlet portion and a coolant outlet portion located in a position corresponding to first ends of the heat exchanger bodies in a flow direction of the fluid to be cooled; a separating portion that separates the coolant passages in a position corresponding to second ends of the head exchanger bodies in the flow direction of the fluid to be cooled so that a communicating portion that allows the coolant passages to communicate with each other is left; and a flow passage area increasing portion that increases a flow passage area of the communicating portion. This structure achieves good cooling performance in the heat exchanger.

Methods and systems are provided for cleaning out condensate stored at a charge air cooler. In response to increased condensate accumulation at a charge air cooler, airflow through the engine is increased to purge the condensate while an engine actuator is adjusted to maintain engine torque. Combustion stability issues of engine cylinders are addressed by adjusting fueling of each cylinder individually during condensate ingestion.