An apparatus and a method are provided for a modular intercooler block that may be fabricated by way of direct metal printing and assembled to form larger intercoolers. The modular intercooler block comprises cooling fins that are spaced between first and second core headers to allow passage of an airstream. Countersunk holes are arranged on the first and second core headers and configured to receive grommets when the first or second core header is fastened to another core header comprising similarly arranged countersunk holes. A core tube extends along an undulating path from each countersunk hole in the first core header, through the multiplicity of cooling fins, to a similar countersunk hole in the second core header. The core tubes may include thin copper walls and spiraled inner passages to enhance heat transfer to the airstream passing through the multiplicity of cooling fins.

A charge air cooler shroud mounting system is provided. The charge air cooler shroud has a body having a four point attachment system including a mounting aperture, a first lug, a second lug and a third lug. The mounting aperture provides a fixed point of attachment while the lugs provide a plurality of floating points of attachment.

A hybrid intercooler system is provided and includes an air cooler that is configured to exchange heat with exterior air passing through an outer wall of a plurality of compressed intake air paths to cool a compressed intake air passing through the inside of the compressed intake air paths. Further, a water cooler is configured to exchange heat between a water cooler coolant enclosing the outer wall of the compressed intake air paths and the compressed intake air which is cooled in the air cooler. The water cooler includes a water cooler coolant tank that encloses the compressed intake air paths.

A system and method of operating a cooling system for a vehicle engine, wherein one or more motors are operable to rotate one or more fans. Each of the one or more motors is controlled by a motor controller associated with the motor, in response to a control signal received from a system controller and an enable signal received from the vehicle. The motor controller operates the motor at a speed based upon the control signal if the control signal is received, and operates the motor at a predetermined speed if the control signal is not received but the enable signal is received.

A cooling system is provided for an engine. The cooling system may have an air cooler configured to cool intake air being supplied to the engine. The cooling system may also have a sensor configured to generate a temperature signal indicative of a temperature of the intake air and a fan in proximity to the air cooler. The cooling system may further have a controller in communication with the sensor and the fan. The controller may be configured to cause the fan to operate at a speed that is a function of the temperature signal when the temperature of the intake air is above a threshold temperature. The controller may further be configured to selectively cause the fan to pulse when the temperature of the intake air drops below the threshold temperature.

A charge air cooler (CAC) device includes a body including an inlet end, an outlet end, and a plurality of passages extending between the inlet end and the outlet end. At least one of the plurality of passages is covered by an inlet blocking member at the inlet end.

A system and method of operating a cooling system for a vehicle engine, wherein one or more motors are operable to rotate one or more fans. Each of the one or more motors is controlled by a motor controller associated with the motor, in response to a control signal received from a system controller and an enable signal received from the vehicle. The motor controller operates the motor at a speed based upon the control signal if the control signal is received, and operates the motor at a predetermined speed if the control signal is not received but the enable signal is received.

A cooling system is provided for an engine. The cooling system may have an air cooler configured to cool intake air being supplied to the engine. The cooling system may also have a sensor configured to generate a temperature signal indicative of a temperature of the intake air and a fan in proximity to the air cooler. The cooling system may further have a controller in communication with the sensor and the fan. The controller may be configured to cause the fan to operate at a speed that is a function of the temperature signal when the temperature of the intake air is above a threshold temperature. The controller may further be configured to selectively cause the fan to pulse when the temperature of the intake air drops below the threshold temperature.

An amphibious vehicle has a dual-mode cooling system to cool heat-generating components (e.g., engine, turbocharger) in both land and water operating modes, using air-cooling components (forced flow of ambient air) and liquid-cooling components (forced flow of ambient water) in the land and water modes respectively. The air-cooling components provide cooling of engine coolant and compressed intake air by (i) a radiator in a first loop carrying the engine coolant and (ii) an air-air charge air cooler (CAC) in a second loop carrying the compressed intake air, and the liquid-cooling components provide cooling of engine coolant and compressed intake air by (iii) a liquid-liquid heat exchanger in series with the radiator in the first loop and (iv) a liquid-air CAC in series with the air-air CAC in the second loop. Additional heat exchangers may be used for cooling a swim rudder, transmission and transfer case.

A passive cooling system includes a fan configured to generate an air flow path for a radiator, the air flow path extending from the fan to the radiator and a cooling pipe extended between a turbocharger and an intake manifold, the cooling path positioned in the air flow path between the fan and the radiator.