An intercooler drain system which drains condensate from an intercooler includes an upper header, a lower header, and a plurality of tubes connecting the upper header and the lower header, the intercooler drain system including: a drain passage allowing the condensate collected in the lower header of the intercooler to be drained; and a valve opening and closing the drain passage. The valve has a specific gravity less than a specific gravity of the condensate, and when the condensate is collected above a predetermined level in the lower header, the valve rises due to buoyancy to open the drain passage.

A condensate discharge device of an intercooler for a vehicle is provided to remove condensate collected inside an intercooler. The device includes an ejector hose that is disposed between an inlet tank and an outlet tank to form a flow path for an air flow between the inlet tank and the outlet tank. An ejector housing is disposed on one side of the outlet tank. The condensate collected in the outlet tank is introduced into the ejector housing. An ejector nozzle is disposed in the ejector housing and injects the air introduced from the ejector hose into an inner space of the outlet tank. When injecting the air, to inject the condensate, which is introduced from the outlet tank into the ejector housing, injecting the inner space of the outlet tank with the air.

A gas-liquid separator includes a cylindrical inlet pipe and a fluid inflow pipe. The inlet pipe includes a fluid inlet which is formed in a fluid entering side and radially opens. An axis line of the inlet pipe horizontally extends. The fluid inflow pipe includes at an end a connection opening connected to the fluid inlet. An axis line of the fluid inflow pipe horizontally extends. The fluid inflow pipe introduces the gas-liquid two-phase fluid through the fluid inlet from a side of the inlet pipe. In a connecting portion, a position of an axis line extending through a center of a connection opening in communication with the fluid inlet is vertically offset with respect to a position of the axis line of the inlet pipe.

Methods and systems are provided for optimizing collection, usage, and processing of water on-board a vehicle. Water is harvested from various locations of the vehicle including from engine operation, surface condensation, and via dehumidification. Water is processed differently based on the source of the water as well as the intended use.

An intake manifold of an automobile vehicle includes a manifold body connected to a cylinder head. A runner is in communication with the cylinder head. A plenum is in communication with the runner. An inner dividing wall is positioned between and partially separates the runner and the plenum while allowing communication between the plenum and the runner over a dividing wall end of the inner dividing wall. An orifice opening extends through the inner dividing wall providing a drain path from the plenum to the runner. The orifice drains a fluid collecting in the plenum to the runner.

A charge air cooler (CAC) condensation dispersion system including a compressor for generating a hot compressed air flow; a CAC having an inlet tank for receiving the hot compressed air flow and an outlet tank for discharging a cooled compressed air flow; a condensate pickup tube having an inlet disposed in a lower volume of space within the outlet tank and an opposite outlet; and a condensate conveyance tube having a first end connected to the outlet of the pickup tube and an opposite second in in fluid connection with the inlet of the compressor. A solenoid actuated control valve is disposed in-line with the condensate conveyance tube. A controller configured to send a signal to the solenoid valve to selectively cycle the control valve between an open state and a closed state. An in-line orifice plate is disposed adjacent the second end of the condensate conveyance tube.

A liquid drain valve assembly for a charge air cooler includes a valve housing configured to couple to the charge air cooler, the valve housing having a condensate inlet configured to receive condensate from the charge air cooler, and a condensate outlet, a valve mechanism slidingly disposed within the valve housing and configured to selectively close the condensate inlet and the condensate outlet to facilitate preventing charge air from leaking during condensate draining, and a diaphragm assembly disposed within the valve housing and configured to selectively engage the valve mechanism to selectively open the condensate inlet and the condensate outlet to drain condensate from the charge air cooler when the charge air cooler is in a boosted condition and isolated from the atmosphere.

Substances in external EGR gas are smoothly guided to a combustion chamber. An intake passage includes: a main intake passage including intake ports and communicating with a combustion chamber and having a supercharger interposed in the main intake passage; and a bypass passage branching off from the main intake passage upstream of the supercharger, and connected downstream of the supercharger; a flow rage adjustment valve changing a cross-sectional flow area of the bypass passage. The bypass passage is provided above the main intake passage, and includes an upper passage to which an EGR passage is connected.

A gas-liquid separator includes an inlet pipe and an inner pipe. The inlet pipe includes a swirling flow generating member therewithin, and a first drain port through which the liquid exits. The inner pipe includes an opening at an end which is inserted into an end of the inlet pipe. The swirling flow generating member includes a vane supporting portion extending along an axis line of the inlet pipe, and stator vanes provided on an outer circumferential surface of the vane supporting portion. The vane supporting portion has a conical shape whose diameter gradually increases from a fluid entering side to a fluid exiting side of the gas-liquid two-phase fluid. The stator vanes surround the outer circumference with inclining relative to the axis line of the inlet pipe.

A liquid drain valve assembly for a charge air cooler includes a valve housing configured to couple to the charge air cooler, the valve housing having a condensate inlet configured to receive condensate from the charge air cooler, and a condensate outlet, a valve mechanism slidingly disposed within the valve housing and configured to selectively close the condensate inlet and the condensate outlet to facilitate preventing charge air from leaking during condensate draining, and a diaphragm assembly disposed within the valve housing and configured to selectively engage the valve mechanism to selectively open the condensate inlet and the condensate outlet to drain condensate from the charge air cooler when the charge air cooler is in a boosted condition and isolated from the atmosphere.