The dual pass intercooled supercharger includes a supercharger and intercooler. The system is configured such that air leaving the supercharger traverses the intercooler from one side to an opposing side two or more times.

An engine system includes a layered cylinder head with a plurality of intake ports and a stratified tubular member integrated into the cylinder head, configured as a condensate port, surrounding each of the plurality of intake ports and forming a plurality of nozzles located on at least one side of the tubular member. Each of the nozzles arranged to have a plurality of openings extending into a cavity of each intake port such that there is no seal between the tubular member and the cylinder head.

Methods and systems are provided for optimizing collection, usage, and processing of water on-board a vehicle. Water is harvested from various locations of the vehicle including from engine operation, surface condensation, and via dehumidification. Water is processed differently based on the source of the water as well as the intended use.

A condensation management device includes: a first chamber that receives liquid from an outlet of a charge air cooler (CAC) and that includes an aperture through a bottom-most wall of the first chamber; a second chamber that receives liquid from the first chamber when the aperture is open and that outputs liquid received from the first chamber to an intake system of an engine at a location between the CAC and a throttle valve; and a valve configured to open the aperture when at least one of: (i) a mass of the liquid within the first chamber is less than a predetermined mass; and (ii) a first pressure within the first chamber is greater than or equal to a second pressure within the second chamber. The valve is configured to block the aperture when (i) and (ii) are not satisfied.

The internal combustion engine includes a compressor for supercharging intake air, an EGR device for introducing EGR gas into an intake passage at a position on an upstream side relative to the compressor, and a collecting pocket that is provided at an outer circumference of a compressor inlet and that collects condensed water generated inside the intake passage on an upstream side relative to the compressor. The collecting pocket opens towards the upstream side of the compressor, and is formed in a circular ring shape that surrounds the outer circumference of the compressor inlet. The collecting pocket includes a partition wall that holds back a flow of condensed water that attempts to move in a downward gravitational direction inside an internal space of the collecting pocket.

An intake manifold drain assembly of an engine comprises a drain tube connected to a bottom of a manifold chamber; an oil separator connected to an engine block; and a controlled check valve connecting the drain tube to the oil separator and configured to allow liquid and gas in the manifold chamber to flow into the oil separator and control a gas flow passing the controlled check valve below a threshold flowrate.

An engine system includes a layered cylinder head with a plurality of intake ports and a stratified tubular member integrated into the cylinder head, configured as a condensate port, surrounding each of the plurality of intake ports and forming a plurality of nozzles located on at least one side of the tubular member. Each of the nozzles arranged to have a plurality of openings extending into a cavity of each intake port such that there is no seal between the tubular member and the cylinder head.

In order to provide a method for indicating a risk of corrosion or scuffing of components of a combustion chamber of a turbo charged engine arrangement, in particular for vessels, the turbo charged engine arrangement includes a turbocharger and a charge gas cooler. A first gas stream of an ambient gas enters into the turbocharger, a second gas stream of charge gas flows from the turbocharger to the charge gas cooler, and the second gas stream of charge gas enters into the charge gas cooler. A third gas stream of charge gas flows from the charge gas cooler to the combustion chamber, and the third gas stream of the charge gas enters into the combustion chamber.

A charge air cooler (CAC) having a condensate dispersion device and method of using the same is provide. The CAC includes an outlet housing having an outlet port. The outlet housing includes a condensate receiver located at a lower portion of the outlet housing. A plurality of airflow tubes is in fluid communication with the outlet housing and a portion of a wicking material partially disposed in the outlet housing. A first end of the wicking material is disposed in the condensate receiver and a second end of the wicking tube extends out of the outlet housing through the outlet port, preferably into an outlet duct toward an intake manifold of an internal combustion engine.

Disclosed are two system devices for stratified injecting the recirculated exhaust gas and high-specific-heat-capacity or inert gas for clean combustion of an internal combustion engine. The former is composed of an exhaust gas recirculation system, an injection system, and a power system. The latter is composed of four parts, and a high-specific-heat-capacity gas or inert gas channel is added. Injectors can be arranged at any position in the cylinder between a top dead center and a bottom dead center of a piston in a cylinder; 1-3 layers of injectors can be arranged; and 2-6 injectors can be arranged on each layer. Gas participating in combustion enters the cylinder from two intake channels, namely, a scavenging port of the internal combustion engine and the injectors; an in-cylinder swirl ratio can be remarkably increased through kinetic energy carried by the gas; and fuel-gas mixing is promoted, and the combustion rate is increased.