Disclosed is an air intake manifold including a heat exchanger built into its body and including at least two ducts for supplying and removing heat-exchange liquid, the ducts extending through the wall of the body of the manifold with a liquid-tight seal and an airtight seal, which are distinct and mutually offset along the longitudinal axis of the relevant duct being created on each of the ducts. The unit creating the liquid tight seal is arranged between the relevant duct and a circulation pipe connected to the free end of the duct. The unit creating the airtight seal is positioned between the relevant duct and the body of the distributor. A leakage path associated with the liquid-tight seal is created between the latter and the airtight seal.

A two-stage turbocharged internal combustion engine comprises a low-pressure stage turbocharger mounted at a first end side of an engine block and a high-pressure stage turbocharger mounted at the same first end side of the engine block. The respective turbochargers are mounted via a mounting structure, Which also accommodates the charge air coolers associated with the turbochargers. In order to obtain a compact arrangement and reduce a length of pipe connections between the different components, the different charge air coolers are mounted to mounting structure such that they overlap in a plan view of the internal combustion engine. Further, flow directions of charge air in the different charge air coolers are opposite to each other.

Disclosed is an air intake manifold including a heat exchanger built into its body and including at least two ducts for supplying and removing heat-exchange liquid, the ducts extending through the wall of the body of the manifold with a liquid-tight seal and an airtight seal, which are distinct and mutually offset along the longitudinal axis of the relevant duct being created on each of the ducts. The unit creating the liquid tight seal is arranged between the relevant duct and a circulation pipe connected to the free end of the duct. The unit creating the airtight seal is positioned between the relevant duct and the body of the distributor. A leakage path associated with the liquid-tight seal is created between the latter and the airtight seal.

In accordance with one aspect of the present disclosure, a turbocharger includes a compressor having a compressor wheel, a turbine provided within a housing, and an exhaust gas recirculation (EGR) flow path. The EGR flow path includes a first fluid connection in the housing and located in proximity to the turbine, a second fluid connection located in proximity to a trailing edge of the compressor wheel, an EGR control valve disposed between the first fluid connection and the second fluid connection, the EGR control valve configured to selectively operate the turbocharger in a low-heat mode having an EGR up to 50% and an operational mode having an EGR rate typically less than 35%.

A passive cooling system includes a fan configured to generate an air flow path for a radiator, the air flow path extending from the fan to the radiator and a cooling pipe extended between a turbocharger and an intake manifold, the cooling path positioned in the air flow path between the fan and the radiator.

The high pressure compressor wheel of a two stage turbocharger assembly is cooled by charge air bled from the charge air flowpath downstream of the aftercooler. A wastegate may be arranged across the high pressure stage and operated by an actuator which in turn is operable by the static or dynamic pressure of the charge air in the cooling flowpath. The cooling airflow may be blocked to open the wastegate and released or resumed to close the wastegate so that cooling air is supplied only while the high pressure compressor wheel is under load.

A side part structure of an engine having cylinders lined up in a front-and-rear direction of a vehicle body, is provided. The structure includes auxiliary machinery disposed in a front part of one side wall part of the engine in a vehicle width direction, a fuel system component disposed in a rear part of the side wall part, an intercooler disposed between the auxiliary machinery and the fuel system component, and a first protector member disposed between the intercooler and the fuel system component. At least a front part of the first protector member is formed so as to be separated from the side wall part as it extends rearward. A front part of the intercooler is disposed rearward of the auxiliary machinery and the intercooler is disposed along the first protector member so as to be separated from the side wall part as it extends rearward.

An intake device for an engine is provided which can inhibit excessive cooling of EGR gas. In the intake device including an intake passage, an EGR passage, and an EGR cooler, the intake passage is provided with a lateral-side intake passage portion provided on one side of an engine body in a vehicle width direction, the EGR passage is provided with a downstream-side EGR passage portion defining the EGR passage on a downstream side of the EGR cooler and provided on the one side of the engine body in the vehicle width direction, and the downstream-side EGR passage portion is disposed such that at least a portion thereof is positioned rearward of the lateral-side intake passage portion and overlaps with the lateral-side intake passage portion when seen from the front of a vehicle.

An intercooler assembly for an intercooler supercharger system comprising a plurality of separate, contiguous intercooler cores, each including a top and a bottom, wherein the tops of the intercooler cores are coplanar and at least two of the bottoms of the intercooler cores are not coplanar.

A straddled vehicle having an engine unit. The engine unit includes an engine body having a cylinder axis tilting forward, a radiator including a radiator core, a turbocharger including a turbine wheel and a compressor wheel, and an intercooler including an intercooler core. In a side view, at least a part of the intercooler core, a part of the turbine wheel and a part of the radiator core are within an area enclosed by a first connecting line, a second connecting line, an engine-body front-surface and a wheel rear-surface. In an upward-downward or forward-backward direction of the cylinder axis, the intercooler-core upper end is more upward than the turbine-wheel upper end, the intercooler-core front end is more frontward than the turbine-wheel front end, the intercooler-core lower end is more upward than the radiator-core upper end, and the radiator-core rear end is more frontward than both the turbine-wheel rear end and the intercooler-core rear end.