The high pressure compressor wheel of a two stage turbocharger assembly is cooled by charge air bled from the charge air flowpath downstream of the aftercooler. A wastegate may be arranged across the high pressure stage and operated by an actuator which in turn is operable by the static or dynamic pressure of the charge air in the cooling flowpath. The cooling airflow may be blocked to open the wastegate and released or resumed to close the wastegate so that cooling air is supplied only while the high pressure compressor wheel is under load.

An air intake circuit for a heat engine is intended to be positioned between an air compression element and at least an upper portion of a hollow combustion chamber in a cylinder head of the engine. The air intake circuit includes the cylinder head, an air intake manifold, and at least one air intake duct. The circuit also includes at least one concave receptacle turned towards the outside of the engine, housed in a cavity of the cylinder head, and connected to a tubular element pushed into the at least one air intake duct.

A heat exchanger includes crimping plates fixed to an inlet and an outlet of a duct and having frame shapes corresponding to opening shapes of the inlet and the outlet. Each of the crimping plates includes a beam connecting two different positions on an inner periphery of the crimping plate. The beam has a rib.

An air filter device for a motor vehicle is provided with a filter housing having an air inlet and an air outlet, a filter insert which is received in the filter housing and divides the inside of the filter housing into an untreated air section and a pure air section, and a bypass line for supplying air into the untreated air section. The bypass line extends from a connection opening in the filter housing to a cooler, especially a charge air cooler of the motor vehicle.

A cylinder head assembly for an internal combustion engine includes a cast cylinder head, a turbocharger housing integrally cast with the cylinder head, and a water jacket cast into the integrally cast turbocharger housing and configured to receive a flow of coolant for cooling the integrally cast turbocharger housing. The assembly can also include a wastegate housing integrally cast with the cylinder head and the turbocharger housing, and a water jacket cast into the integrally cast wastegate housing. The water jacket is configured to receive a flow of coolant for cooling the integrally cast turbocharger housing and the integrally cast wastegate housing.

A cylinder head assembly for an internal combustion engine includes a cast cylinder head and a turbocharger housing integrally cast with the cylinder head and having an integrally cast wastegate housing. The turbocharger housing is configured to receive a turbocharger cartridge rotatably supporting a shaft coupled between a compressor wheel and a turbine wheel. The integrally cast wastegate housing defines a wastegate chamber configured to receive a wastegate valve, a flow of exhaust gas from the turbine wheel, and a flow of wastegate exhaust gas.

An inlet tank for a charge cooler comprises a manifold portion, a turbocharger inlet port, and a supercharger inlet port. The turbocharger inlet port is in fluid communication with a compressor wheel of a turbocharger and the manifold portion of the inlet tank. An opening is formed in a sidewall of the turbocharger inlet port. The supercharger inlet port is in fluid communication with an electric supercharger and intersects the turbocharger inlet port. The opening formed in the sidewall of the turbocharger inlet port provides fluid communication between the supercharger inlet port and the turbocharger inlet port. A valve element selectively determines when a flow of air from the supercharger inlet port enters the turbocharger inlet port through the opening based on a pressure differential present between the air exiting the compressor wheel of the turbocharger and the air exiting a compression mechanism of the electric supercharger.

An intercooler lid assembly for an intercooler supercharger system comprising an intercooler lid mountable to a supercharger housing; one or more intercooler cores mounted within the intercooler lid; wherein the one or more intercooler cores configured to receive and cool supercharger air passing there through prior to receipt by an engine, the one or more intercooler cores are mounted to and within the intercooler lid to form a pre-assembled intercooler lid assembly mountable onto the supercharger housing to install the intercooler lid assembly, and the one or more intercooler cores configured to provide heat exchange fluid transfer there through to cool the supercharger air.

Methods and systems are provided for variable thermal capacity charge air cooler (VTC-CAC). In one example, the VTC-CAC includes a plurality of cooling channels and an integrated bypass that diverts air around the cooling channels. Division of boosted intake air between the cooling channels and the bypass is regulated by a positioning of dual-gate mechanism that is adjusted in response to manifold charge temperature.

An intercooler lid assembly for an intercooler supercharger system, comprising: an intercooler lid mountable to a supercharger housing; a plurality of intercooler cores coupled together, and mounted to and within the intercooler lid to cool supercharger air prior to receipt by an engine, wherein the intercooler lid assembly is pre-assembled and mounted onto the supercharger housing to install the intercooler lid assembly.