Systems, methods and apparatus are disclosed for producing a target compressor outlet pressure that is based on a desired pressure differential across an intake throttle of an internal combustion engine and an intake manifold pressure by opening or closing a compressor recirculation valve and a turbocharger wastegate to commanded positions based on the target compressor outlet pressure.

This invention relates to a compressor 100 for a supercharger 10. The compressor 100 comprises a compressor housing 110 with a compressor inlet 112 and a compressor outlet 114. The compressor 100 furthermore comprises an adjustment mechanism 200 and an actuator device 300. The adjustment mechanism 200 comprises an adjustment ring 210 and a plurality of shutter elements 220 for changing an inlet cross section 112a of the compressor inlet 112. The actuator device 300 comprises a drive unit 310 and a coupling unit 320. The actuator device 300 is thus coupled, via the coupling unit 320, to the adjustment mechanism 200 in order to move the adjustment mechanism 200 between a first position and a second position.

A centrifugal compressor for a turbocharger includes an inlet-adjustment mechanism in an air inlet for the compressor, operable to move between an open position and a closed position in the air inlet. Movement of the inlet-adjustment mechanism from the open position to the closed position is effective to shift the compressor's surge line to lower flow rates. The compressor includes a diffuser extending between an exducer of the compressor wheel and a volute for collecting pressurized air from the compressor. The diffuser is defined between first and second walls that diverge from each other in a radially outwardly direction through the diffuser. The divergent-wall diffuser enhances the shift of the surge line to lower flow rates when the inlet-adjustment mechanism is put in the closed position.

A turbocharger assembly for an internal combustion engine, in particular of a commercial vehicle, has a turbocharger with a turbine housing. The turbocharger assembly additionally has an exhaust-gas pipe. The exhaust-gas pipe is arranged downstream of the turbine housing. The exhaust-gas pipe has a diffusor region and an exhaust-gas manifold region.

A control system and method for an engine including a turbocharger without a surge valve involve utilizing one or more pressure sensors configured to measure air pressure in an intake system of the engine, the intake system comprising a compressor of the turbocharger and a throttle valve downstream from the compressor, and a controller configured to control the engine to avoid surge at the compressor and eliminate a need for the surge valve by determining a desired position for the throttle valve based on a driver requested engine torque, determining a minimum mass flow through the compressor that avoids surge based on the measured air pressure in the intake system and a predetermined compressor map, and commanding the throttle valve to a target position to maintain at least the minimum compressor mass flow, wherein the target position is greater than the desired position, thereby avoiding surge at the compressor.

Methods and systems are provided for indicating whether a wastegate positioned in a vehicle exhaust system is stuck in a closed or open configuration. In one example, a method comprises activating an electric air compressor positioned in an intake of the engine and obtaining a first baseline air flow and a second baseline air flow in the exhaust system, and in response to an indication that the wastegate is potentially stuck open or closed, obtaining a test air flow measurement via activating the electric air compressor and comparing the test air flow in the exhaust system to the first and/or the second baseline air flow. In this way, the wastegate may be diagnosed under conditions of limited engine operation, such as that which may occur in hybrid electric vehicles.

An internal combustion engine having an exhaust log structure onto which a plurality of turbochargers is connected, each turbocharger having a turbine connected to the exhaust log structure and having an inlet fluidly connectable to a respective one of the plurality of outlet ports, an exhaust valve disposed at a turbine outlet such that the flow of exhaust gas out of the turbine is fluidly blocked, and an actuator associated with the exhaust valve and operating to move the exhaust valve from a closed position to an open position and vice versa. An electronic controller provides a command to the actuator to move the exhaust valve between the open and closed positions and is programmed to selectively open two one or more exhaust valves based on an operating condition of the engine.

An internal combustion engine has first and second combustion chambers, first and second exhaust gas line elements, and an exhaust gas turbocharger which has a first flood, a second flood, and a third flood. A bypass device has a bypass line that can be flowed through by exhaust gas from the first and second exhaust gas line elements and via the bypass line a turbine wheel is bypassed by a first part of the exhaust gas from the first and second exhaust gas line elements. A valve device includes a first valve element, via which an amount of the exhaust gas flowing through the bypass line and bypassing the turbine wheel from the first and second exhaust gas line elements is settable. A third exhaust gas line element opens out into the third flood.

A turbocharger includes a variable-nozzle cartridge having a nozzle ring that supports an array of variable vanes in the turbine nozzle. A heat shroud and spring assembly is disposed in a space bounded between the turbine wheel, the nozzle ring, and the center bearing housing of the turbocharger. The heat shroud and spring assembly includes discretely formed heat shroud and spring components configured as annular non-planar disk-shaped parts. The heat shroud and spring are in contact with each other at their radially inner and radially outer peripheral regions, but are spaced apart between those peripheral regions, thereby creating a sealed-off dead space between them. The dead space can significantly reduce the maximum temperature of the spring, relative to arrangements having a single shroud or having dual shrouds with no dead space between them.

A compressor for an internal combustion engine supercharging device is disclosed, having a compressor housing in which a compressor wheel is arranged on a rotor shaft; and an air-feed channel for conducting an air flow to the compressor wheel. The compressor has a throttle module, having an iris diaphragm mechanism arranged upstream of the compressor wheel, multiple lamellae and which closes or opens a diaphragm aperture by the lamellae, allowing variable adjustment of a cross-section for the air flow to the compressor wheel. A throttle module housing at least partially delimits the air-feed channel and in and/or on which the iris diaphragm mechanism is mounted. An actuator is mounted on the throttle module housing and mechanically coupled to the iris diaphragm mechanism for actuation thereof. The throttle module is formed as a structural unit separate from the compressor housing and flange-mounted on the compressor housing by the throttle module housing.