A throttle valve includes a housing, an electric motor and an insert. The electric motor is accommodated in the housing and drives opening and closing of an air flow passage of the throttle valve. The insert is partially enclosed in the housing and includes an electrically conductive insert body at least partially accessibly exposed from the housing, and an electrically conductive electric motor connector. One end of the motor connector is electrically connected to the insert body, and the other end thereof is electrically connected to the electrically conductive housing of the electric motor.

An intake control valve includes a valve body being made of resin, the valve body configured to be pivotally mounted to a surge tank of an internal combustion engine, the valve body pivoting between an open position and a closed position to for opening and closing a fluid passage formed at a division wall, the division wall dividing inside of the surge tank into two portions; and a bearing being made of metal, the bearing being integrally provided with a first end portion of the valve body by insert molding when resin molding the resin-made valve body.

A method of producing a throttle device includes setting an angle between a fully closed position and a default position to a predetermined angle by processing at least one of a gear-side fully closed position stopper on a throttle gear, a body-side fully closed position stopper on a throttle body, a default position defining member, a body-side engaging portion of the throttle body, or a gear-side engaging portion of the throttle gear.

A method of forming a flapper assembly (200) for a throttle valve (100) is provided. The method includes steps of forming a flapper (110) comprised of hub (112) having an opening (114) and at least one vane (116a,b) coupled to the hub (112), disposing a shaft (210) in the opening (114), and pressing a punch (P) into an outer surface (112a) of the hub (112) such that a torque dimple (118) extends from the hub (112) into the shaft (210) to fasten the flapper (110) to the shaft (210).

A coupling arrangement is disclosed for the rotational coupling of a drive element of a pivoting drive of an exhaust-gas flap for the exhaust-gas flow of a combustion engine to a pivot shaft rotatable about a pivot axis. A first coupling element has a coupling region coupled to a pivot shaft for rotation about the pivot axis. A preload element generates a force acting on the first coupling element and the second coupling element in a peripheral direction with respect to one another and generates a force acting in an axial direction between the coupling elements. One of the coupling elements includes two radially outwardly extending rotational coupling projections and the other coupling element includes a rotational coupling cutout receiving the projection. The one coupling element is held axially on the other coupling element by the preload element to prevent the projections from moving out of the cutouts.

A coupling arrangement is disclosed for rotationally coupling a drive element of a pivoting drive of an exhaust-gas flap for the exhaust-gas flow to a pivot shaft that is rotatable about a pivot axis. A first coupling element has a coupling region coupled to the pivot shaft for conjoint rotation about the pivot axis and a second coupling element has a coupling region coupled to the drive element for conjoint rotation about the pivot axis. A preload element acts on the first coupling element and the second coupling element substantially in a peripheral direction with respect to one another. One of the coupling elements has two rotational coupling projections which extend radially outward with respect to the coupling region of the coupling element. The other coupling element includes, so as to be assigned to each rotational coupling projection, a rotational coupling cutout which receives the corresponding rotational coupling projection.

An object of the present invention is to provide an electronically controlled throttle device having a structure in which a resin cover is separated into a cover body portion and a connector portion, and has improved watertightness without increasing the size of the device. The electronically controlled throttle device of the present invention includes a motor 2, a throttle valve 4, a chassis 1, a resin cover 12, and a circuit board 104. The resin cover 12 has a first cover portion 12-1, a second cover portion 12-2, and a conductive wire 22 provided at a connection portion between the first cover portion 12-1 and the second cover portion 12-2. The connection portion is joined by forming a molten portion 23 around the conductive wire 22.

In at least some implementations, a throttle valve includes a valve shaft having an axis and a mounting surface, and a valve head secured to the valve shaft. The valve head has a front face and a rear face closer to the mounting surface than the front face, the mounting surface being located so that a thickness of the valve head between the front face and the rear face is not coincident with the axis. And the axis is closer to the front face than to the rear face, or the axis is coincident with the rear face, or the axis is offset from the front face by more than the distance between the front face and rear face.

A general engine throttle apparatus includes a throttle body 12, a throttle valve 13, a throttle shaft 14, a driven gear 24, an electrically driven motor 15, and a detected body block 26. The throttle valve 13 opens and closes an intake air introduction hole 11. The throttle shaft 14 holds the throttle valve 13 and is rotatably supported by a holding hole 16 of the throttle body 12. The electrically driven motor 15 transmits a rotation operation force to the driven gear 24. The detected body block 26 is attached to another end part in an axial direction of the throttle shaft 14, and a state of the throttle shaft 14 is detected by a sensor. The driven gear 24 is integrally formed on one end side in the axial direction of the throttle shaft 14. The detected body block 26 is formed to have a maximum outer diameter that is smaller than a minimum inner diameter of the holding hole 16.

A single-inlet air intake control structure is connected to an engine of a power system and regulates the intake air quantity of the engine. The single-inlet air intake control structure comprises an air cleaner, a control valve, a throttle valve, a first pipe and a second pipe. The first pipe connects the air cleaner and the control valve. The second pipe connects the control valve and the throttle valve. The air cleaner, the first pipe, the control valve, the second pipe and the throttle valve are connected to form an air intake passage. By structural simplifying, the single-inlet air intake control structure controls the air intake passage within an appropriate length range and thus can lower the cost. Furthermore, the single-inlet air intake control structure can directly regulate the intake air quantity of the engine when the engine operates at either a high or a low speed.