An exhaust valve device for a vehicle includes: a valve element 7 axially supported by a rotating shaft 5 in a bore 4 of a valve body 3 produced through casting; sealing projections 21 and 22 integrally formed on an inner circumferential surface of the bore 4 to follow one side portion 7a and the other side portion 7b of an outer circumferential edge of the valve element 7 at a fully closed position; sealing surfaces 21a and 22a of the sealing projections 21 and 22, the right side portion 7a and the left side portion 7b of the valve element 7 at the fully closed position abutting respectively on the sealing surfaces; R-shaped corners 21b and 22b formed between the inner circumferential surface of the bore 4 and the sealing surfaces 21a and 22a; and diameter enlarged portions 25 formed in the inner circumferential surface of the bore 4 to enlarge the bore 4 that are adjacent respectively to the sealing surfaces 21a and 22a of the sealing projections 21 and 22 and correspond to lengths of the sealing surfaces 21a and 22a, and the valve element 7 has an outer shape enlarged to correspond to a height of the corners 21b and 22b on an outer circumferential side with formation of the diameter enlarged portions 25 at the fully closed position.

Provided is an electronically controlled throttle device for an engine driving to open and close a throttle valve (8) of a valve body (3) to which rotation of a motor (15) is transmitted from a driven gear (14) via a throttle shaft (6), and disposing a substrate (22) on which an excitation conductor (23) and a signal detection conductor (24) are arranged to face an exciting conductor (21) rotating together with the throttle shaft (6). The driven gear (14) comprises an embedded core metal (25), and has one side surface to which an exciting conductor (21) is exposed, the core metal (25) and the exciting conductor (21) being insert-Molded of a synthetic resin material and prepared, and a caulked portion (6a) of the throttle shaft (6) is inserted and fixed into a shaft hole (25a) extending through the core metal (25).

A throttle valve having: a valve body; an intake duct obtained in the valve body; a throttle plate arranged in the intake duct; a shaft mounted so as to rotate, supporting the throttle plate; an electric motor; a gear transmission, which couples the electric motor to the shaft and has an end gear which is integral with the shaft; a return spring, which is designed to rotate the throttle plate towards a closing position; a striking element, which is obtained in the valve body and establishes an intermediate position of partial opening; and a countering spring, mounted on the end gear, which is designed to rotate the throttle plate towards the intermediate position and has one end which is designed to rest against the striking element during the rotation of the end gear.

Present embodiments provide a throttle body which may be used with a variety of engines of different manufacturers. The throttle body may be used to replace mechanical or hydraulically controlled carburetors with electronic fuel injection. The throttle body may provide improved fuel pathways and fuel injector placement.

A valve gear includes a gear portion configured to rotate by drive torque transmitted from an actuator, a boss portion provided on the gear portion and having a cylindrical outer wall, and one or more extension portions extending in an axial direction from the gear portion on a radial outer side of the boss portion. A coiled spring including a first hook provided at end portion on a gear portion side, and a second hook provided at end portion on an opposite side to the gear portion so that the first hook and the second hook are respectively locked to each other on opposite sides in a circumferential direction of the extension portion. A valve gear subassembly formed by assembling the valve gear and the spring is housed in a valve gear accommodating chamber of the body, and the second hook of the spring is locked to the body.

A valve assembly for an exhaust system of a vehicle comprises a housing defining an inlet, an outlet, and a longitudinally extending exhaust gas passageway in fluid communication with the inlet and the outlet. The valve assembly further comprises a valve flap disposed in the housing and rotatable between a first position restricting exhaust gas flow through the exhaust gas passageway, and a second position whereat exhaust gas flow through the exhaust gas passageway is less restricted. A mass damper is disposed within the exhaust gas passageway and attached to the valve flap. The mass damper includes end portions and an intermediate portion disposed between the end portions with the intermediate portion having a thickness that is greater than a thickness of the end portions. The mass damper is positioned proximate an inner surface of the housing and positioned between the valve flap and the housing when the valve flap is at the second position.

A valve, such as a throttle valve plate, which is suitable for use with a throttle assembly, and is able to withstand a backpressure test. The throttle valve plate includes a flat plate, and a plastic material overmolded onto a portion of the valve plate. The plate includes at least one rib, and may include a plurality of ribs, allowing for a thinner and lighter weight plate which is manufactured at a lower cost. The valve may also be a two-piece valve plate having an overlap portion. The two pieces of the valve plate overlap at the portion of the valve plate which interfaces with the shaft of the throttle assembly. The remaining portion of the plate surface includes at least one ribbed feature, and may include a plurality of ribbed features which reduce material usage and therefore reduce weight and cost, but also provide the required strength and rigidity.

An exhaust valve device for a vehicle includes: a valve element 7 axially supported by a rotating shaft 5 in a bore 4 of a valve body 3 produced through casting; sealing projections 21 and 22 integrally formed on an inner circumferential surface of the bore 4 to follow one side portion 7a and the other side portion 7b of an outer circumferential edge of the valve element 7 at a fully closed position; sealing surfaces 21a and 22a of the sealing projections 21 and 22, the right side portion 7a and the left side portion 7b of the valve element 7 at the fully closed position abutting respectively on the sealing surfaces; R-shaped corners 21b and 22b formed between the inner circumferential surface of the bore 4 and the sealing surfaces 21a and 22a; and diameter enlarged portions 25 formed in the inner circumferential surface of the bore 4 to enlarge the bore 4 that are adjacent respectively to the sealing surfaces 21a and 22a of the sealing projections 21 and 22 and correspond to lengths of the sealing surfaces 21a and 22a, and the valve element 7 has an outer shape enlarged to correspond to a height of the corners 21b and 22b on an outer circumferential side with formation of the diameter enlarged portions 25 at the fully closed position.

A method to manufacture a throttle valve for an internal combustion engine comprising a valve body having a seat and a tube for the passage of conditioning fluid; an actuating device, which controls the rotation of a throttle plate; and a substantially uniform layer of a structural and heat-conducting resin interposed between the seat and the tube and applied on the entire available surface of the seat; the method comprising the steps of manufacturing the valve body provided with the seat by causing a first metal material to undergo a die casting process; applying a trace of the structural and thermosetting resin on the bottom of the seat; and inserting the tube into the seat so as to obtain a substantially uniform layer of the structural and thermosetting resin, which is interposed between the seat and the tube.

A regulating flap, especially exhaust flap for the exhaust gas stream of an internal combustion engine, includes a flap body (12), a flap diaphragm (16) carried on a pivot shaft (14) that is rotatable about a pivot axis (S) in the interior of the flap body (12). A pivot drive (20) has a drive element (30) to be coupled with the pivot shaft (14). A fixing device (40) fixes the pivot drive (20) in relation to the flap body (12). The fixing device (40) includes a bayonet fastener (38).