The present invention is a system and method for adapting and modifying an existing mono-fuel delivery system for an internal combustion engine to run as a bi-fuel system by reusing and repurposing OEM components of the mono-fuel system. The bi-fuel system makes use of an integration plate that may be mounted to the system fuel filter in substantially the same location as the fuel filter is mounted in the mono-fuel configuration. The integration plate also may deliver either fuel types into the existing engine fuel intake port thus the system does not require the creation of a secondary fuel intake port for the secondary fuel. The integration plate may also be situated such that it minimizes the space it must use within the engine compat anent and it may use the preexisting engine mounting points designed for the fuel filter in the mono-fuel system.

A supplemental fuel system includes a supplemental fuel tank, an electronic valve, a voltage sensor, and a controller. The supplemental fuel tank is configured to store a supplemental fuel configured to supplement a primary fuel used by an engine. The electronic valve is configured to be positioned between the supplemental fuel tank and an air supply system for the engine. The voltage sensor is configured to acquire voltage data from a power supply indicative of a voltage of the power supply. The power supply is configured to receive power from an alternator driven by the engine. The controller is configured to control the electronic valve such that the electronic valve is closed in response to the voltage being less than a voltage threshold indicating that the engine is not operating and open/openable in response to the voltage being greater than the voltage threshold indicating that the engine is operating.

A supplemental fuel system includes a fuel mixer having a nozzle and a stem. The nozzle is configured to be positioned within a conduit of an air supply system for an engine. The nozzle has a body defining a first inlet, an outlet, a passage extending from the first inlet to the outlet, and a second inlet positioned between the first inlet and the outlet. The body has a first cross-sectional dimension that is configured to be less than a second cross-sectional dimension of the conduit such that (i) a first portion of air flowing through the conduit flows through the passage and (ii) a second portion of the air flowing through the conduit flows around the nozzle. The stem has a first end that interfaces with the second inlet. The stem is configured to extend through a wall of the conduit.

An engine (21) including a main fuel injection valve (79), a pilot fuel injection valve (82), a liquid fuel supply rail pipe (42), and a pilot fuel supply rail pipe (47). The main fuel injection valve (79) supplies liquid fuel from the liquid fuel supply rail pipe (42) to a combustion chamber (110) during combustion in a diffusion combustion system. The pilot fuel injection valve (82) supplies pilot fuel from the pilot fuel supply rail pipe (47) to the combustion chamber (110) in order to ignite gaseous fuel during combustion in a premixed combustion system. The liquid fuel supply rail pipe (42) is disposed at one side of an imaginary vertical plane (P1) including an axis of a crank shaft. The pilot fuel supply rail pipe (47) is disposed at the side of the imaginary vertical plane (P1) at which the liquid fuel supply rail pipe (42) is disposed.

The invention involves a system and method for providing a liquid fuel or a liquid and gaseous fuel to a diesel or Otto cycle engine for operation of the engine. The system includes a primary electronic control module (ECM), which monitors engine sensors and contains a first three-dimensional fuel map for the liquid fuel. A second ECM is connected for bi-directional transfer of information to the first ECM, the second ECM contains a second three-dimensional fuel map for delivery of the gaseous fuel through a secondary gaseous fuel injection assembly. The bi-directional communication between the two ECMs while monitoring the engine sensors allows both ECMs to learn an efficient fuel map for delivery of both fuels in the same cycle for improved efficiency, reduction in slip and lower emissions.

A supplemental fuel system includes a fuel mixer. The fuel mixer includes a nozzle and a stem. The nozzle is configured to be positioned within a conduit of an air supply system for a compression-ignition engine. The nozzle has a body defining a first inlet positioned at a first nozzle end thereof, an outlet positioned at a second nozzle end thereof, a second inlet positioned between the first nozzle end and the second nozzle end, and a nozzle passage extending from the first nozzle end to the second nozzle end that is configured to receive air flowing through the conduit. The stem has a first stem end interfacing with the second inlet. The stem is configured to extend through a wall of the conduit such that a second stem end is positioned outside of the conduit.

A mechanical fuel lockout switch for a dual fuel engine includes a mechanical fuel valve actuatable between a first position and a second position to selectively control fuel flow to the dual fuel engine from a first fuel source through a first fuel line and a second fuel source through a second fuel line. The mechanical fuel lockout switch may also include a fuel lockout apparatus coupled to the mechanical fuel valve. The mechanical fuel valve may be configured to allow communication between the first fuel source and the dual fuel engine and prevent communication between the second fuel source and the dual fuel engine while in the first position, and prevent communication between the first fuel source and the dual fuel engine while in the second position.

A dual-fuel fuel injection system for an internal combustion engine has a liquid fuel injection branch and a gas fuel injection branch, in which a gas injector assembly that is controllable via a control fluid is situated. The liquid fuel forms the control fluid of the gas injector assembly.

A hyperbaric fuel system (10a, 10b) produces hydrogenated liquid fuel (30) for combustion reactions of compression or spark ignition engines and improves fossil fuel efficiency without requiring major changes to existing fuel systems. The hydrogenated liquid fuel (30) decreases the NOx, CO and unburned hydrocarbon particulate matter, and reduces the consumption of liquid fuel (26). The systems produces hydrogen gas (18) and dissolves the hydrogen gas (18) in the liquid fuel (26) using several chambers, including a hyperbaric mixing chamber (58), between the liquid fuel supply and a fuel pump (28) supplying the hydrogenated liquid fuel (30) to fuel injectors (40). Unused hydrogen gas (18) and hydrogenated liquid fuel (30) is recirculated to minimize loss of efficiency. The system preferably includes a water reservoir and electrolysis device to generate the hydrogen gas.

A mechanical fuel lockout switch for a dual fuel engine includes a mechanical fuel valve actuatable between a first position and a second position to selectively control fuel flow to the dual fuel engine from a first fuel source through a first fuel line and a second fuel source through a second fuel line. The mechanical fuel lockout switch also includes a fuel lockout apparatus coupled to the mechanical fuel valve. The mechanical fuel lockout switch communicates the first fuel source to the dual fuel engine and prevents communication between the second fuel source and the dual fuel engine when the mechanical fuel valve is in the first position, and communicates the second fuel source to the dual fuel engine and interrupts the first fuel source communication with the dual fuel engine when in the second position.