A system for fuel and thermal management of fuel delivered to an engine is disclosed. The system includes a supply of fuel in fluid communication with a fuel inlet of the engine, and an oxygen sensor for measuring dissolved oxygen content in the fuel is in fluid communication with the fuel. The fuel is heated by transferring heat from engine oil in a heat exchanger. The temperature of the fuel is controlled by controlling engine oil flow and airflow through another heat exchanger upstream of the fuel/oil heat exchanger on the oil circulation path with engine oil.

A method is disclosed of controlling operation of a fuel injector in response to measuring a quantity of fuel injected by the fuel injector from a fuel accumulator to an engine cylinder during operation of a fuel pump that delivers fuel to the accumulator, comprising: determining an average pressure of the fuel accumulator during a first time period before a fuel injection event; predicting a mass of fuel delivered to the fuel accumulator during a pumping event (Q.sub.pump); determining an average pressure of the fuel accumulator during a second time period after the fuel injection event; estimating a leakage of fuel; computing the injected fuel quantity by adding the average pressure during the first time period to Q.sub.pump, and subtracting the average pressure during the second time period and the leakage; and using the computed injected fuel quantity to control operation of the fuel injector.

A secondary fuel injection system determines (precisely) a maximum amount of secondary fuel that can be injected into a cylinder during a cycle based upon the rotational speed (RPM) of the engine. A primary fuel injection pulse width of the prior cycle and is used to determine how much heat energy was requested by an engine control module based upon the duration of the injection pulse. Secondary fuel is injected into the intake port of the cylinder after the exhaust valve closes in an amount that is calculated based upon the maximum that can be injected during the allowed calculated time of crankshaft rotation and the amount of heat energy requested in the prior cycle and to include the amount of primary fuel that is then injected into the cylinder is being reduced based upon the amount of heat energy provided by the secondary fuel that was previously injected.

A method for operating an engine system 200 comprising an engine 208 configured to consume a fuel, having at least a two flowmeters 214, 216, is provided. The method includes the step of operating an engine 208 disposed between a supply flowmeter 214 of the at least two flowmeters and a return flowmeter 216 of the at least two flowmeters. A first fuel density in the supply flowmeter 214 and a second fuel density in the return flowmeter 216 are measured. The fuel density measurements 317 between the supply flowmeter 214 and return flowmeter 216 are compared and a differential density measurement value, Δρ 319, based on a difference in the second fuel density and the first fuel density is determined. The Δρ 319 is compared to a range of theoretical differential fuel density values, Δρ.sub.t, and potential fuel contamination is indicated if the Δρ lies outside a range of Δρ.sub.t values by a predetermined threshold.

A method operates a fuel-supply system for an internal combustion engine. The fuel-supply system contains a high-pressure fuel pump, a high-pressure fluid accumulator having a fuel-injection valve, and a high-pressure sensor. A measurement signal of the sensor is representative of a pressure within the high-pressure fluid accumulator. The high-pressure fuel pump is fluidically connected on the outlet side to the high-pressure fluid accumulator. A respective maximum injection quantity of the fuel-injection valve is determined depending on the measurement signal of the high-pressure sensor. The injection quantity is determined depending on an efficiency characteristic representing the efficiency of the high-pressure fuel pump, the efficiency characteristic depending on the measurement signal of the high-pressure sensor. The at least one fuel-injection valve is actuated in such a way that a respective injection quantity to be metered by the at least one fuel-injection valve is limited to the respective maximum injection quantity.

The disclosure relates to a method for determining a size of a leak in a fuel tank system. The method includes: starting an internal combustion engine; calculating a stoppage time for a vehicle and/or a temperature difference between the fuel in the fuel tank system and the environment; and checking whether at least one of a plurality of diagnostic conditions is fulfilled. A first diagnostic condition is fulfilled when the stoppage time is longer than a predetermined minimum stoppage time. A second diagnostic condition is fulfilled when the temperature difference is smaller than a predetermined maximum temperature difference. Additionally, when at least one of the plurality of diagnostic conditions is fulfilled, the method includes: evacuating the fuel tank system; recording a time profile of the pressure in the fuel tank system; and determining the size of a leak based on the recorded time profile of the pressure.

Methods and systems are presented for diagnosing operation of passive grade vent valves of a fuel system. The methods and systems include adjusting a position of a vehicle so that fuel in a fuel tank may cause a first grade vent valve to open and a second grade vent valve to close.

Systems and methods for sensing fuel vapor pressure are provided. In one example, a method for a vehicle comprises: during an engine start after the engine has been off for at least a minimum duration, actively controlling fuel pressure in the fuel system to a vapor-liquid volume ratio greater than zero and then recording sensed fuel pressure and temperature in the fuel system. In this way, the vapor pressure of a fuel at a given temperature may be accurately measured during isothermal conditions, thereby improving an estimation of fuel volatility.

A method for heating fuel upon start-up of a hybrid vehicle combustion engine, in which method temperature of fuel and temperature outside the vehicle are compared against a first threshold below which starting of the vehicle is forbidden, and against a second threshold higher than the first threshold and above which the engine will start without the fuel being heated. The fuel is heated by exchange of heat with a cooling circuit for the vehicle battery when the external temperature is between the two thresholds.

An apparatus and method for controlling a fuel injection system of an internal combustion engine is disclosed. Each fuel injector in the system is operated to perform a predetermined injection pattern per engine cycle. A signal representative of a fuel pressure within the fuel rail during the operation of the fuel injectors is sampled. A Fourier analysis of the fuel rail pressure signal is performed to determine one or more harmonic components thereof. The determined harmonic components of the fuel rail pressure signal are used to calculate a dynamic fuel quantity that flows through a fuel injector during an injection pulse of the injection pattern. A fuel quantity actually injected by the fuel injector during the injection pulse as a function of the dynamic fuel quantity is calculated.