An extruder (100) for comestible material comprises a tubular barrel (104) and one or more elongated, axially rotatable, helically flighted screws (120, 122) within the barrel (104), where the barrel (104) has a delivery opening (114a). The extruder barrel (104) is equipped with an assembly (22) for delivery of fluid to the interior thereof, including a static mixing section (54) operable to blend the steam and water to create a blended mixture; the blended mixture is delivered to the barrel opening (114a) by means of a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).

A method for extruding a comestible material comprises the steps of passing comestible material into an extruder (100) with rotation of the extruder screw(s) (120, 122) and delivery of fluid comprising steam and water into an opening (114a) of the extruder barrel (104). The fluid delivery step comprises separately directing individual quantities of steam and water into the casing (72) of a static mixing section (54), and blending the steam and water to create a blended mixture, and then delivering the blended mixture into the barrel (114a). The blended mixture is delivered to the barrel opening (114a) by means of a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).

Apparatus (20) for injection of fluid into extrusion system components such as a preconditioner (24) or extruder (100) is provided, preferably as a composite assembly including a fluid injection valve (52) and an interconnected static mixer section (54). Alternately, use may be made of the fluid injection valve (52) or static mixer section (54) alone. The invention greatly simplifies the fluid injection apparatus used in extrusion systems, while giving more efficient absorption of thermal energy with a minimum of environmental contamination, and the ability to inject multiple streams into the extrusion systems.

A method for extruding a comestible material comprises the steps of passing comestible material into an extruder (100) with rotation of the extruder screw(s) (120, 122) and delivery of fluid comprising steam and water into an opening (114a) of the extruder barrel (104). The fluid delivery step comprises separately directing individual quantities of steam and water into the casing (72) of a static mixing section (54), and blending the steam and water to create a blended mixture, and then delivering the blended mixture into the barrel (114a). The blended mixture is delivered to the barrel opening (114a) by a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).

An extruder (100) for comestible material comprises a tubular barrel (104) and one or more elongated, axially rotatable, helically flighted screws (120, 122) within the barrel (104), where the barrel (104) has a delivery opening (114a). The extruder barrel (104) is equipped with an assembly (22) for delivery of fluid to the interior thereof, including a static mixing section (54) operable to blend steam and water to create a blended mixture; the blended mixture is delivered to the barrel opening (114a) by of a conveying assembly (84, 86) having a pipe assembly (86) with an outlet in communication with the barrel opening (114a); the pipe assembly (86) and opening (114a) have diameters less than maximum internal diameter of the static mixer casing (72).

Methods of preconditioning comestible materials such as foods or feeds include the step of separately injecting steam and water into a static mixer in order to create a blend, which is then injected into the materials within a preconditioner barrel. The methods yield increased cook values in the preconditioned materials, with a reduction in evolved steam from the preconditioner.

A food waste dehydrator that can efficiently collect food scraps and food waste and create an output that can be used as livestock feed, livestock feed supplement, or can be further processed into compost or soil amendment. In some embodiments, the food waste dehydrator is mobile and modular. In some embodiments, the food waste dehydrator includes a self-contained heating and energy source.

A method of producing a jerky dog treat, comprising, tumbling, under vacuum, a mixture comprising diced chicken, salt, and water for about 5 minutes, tumbling, under vacuum, the mixture further comprising one or more additional ingredients for about 15 minutes, molding the mixture into one or more strips comprising the jerky dog treat that are placed on a screen, and cooking the one or more strips in an oven.

A pet food cooker and mixer includes a housing within which is enclosed a motor and a removable mixing pot where the mixing pot is configured with curved walls and an open top, a longitudinal axis, and an outlet at one end. A mixer blade is driven by the motor and is configured with a shaft extending along the longitudinal axis within the mixing pot, the mixer blade comprising plurality of paddles extending radially from the shaft and configured to force food material toward the outlet and a scraper arm extending outward from the shaft, the scraper arm having a scraper paddle in contact with the curved walls. An extrusion auger is also driven by the motor and is configured to force food material through the outlet. The device is also configured with a heating element for heating the mixing pot.

A process to remove the glucosinolates of oilseed meals, such as Brassica carinata oilseed meals, is provided. In one embodiment, exogenous myrosinase is used to convert the glucosinolates to volatile isothiocyanate compounds, which can then be removed under conditions of mild heat and negative pressure. In another embodiment, heat and pressure are used to remove glucosinolates from Brassica carinata oilseed. The processed meals may contain less than 80% of their starting levels of glucosinolates and may be suitable for use in various applications, including as animal feeds.