A method for producing a piston for an internal combustion engine may include the steps of: producing a first blank corresponding to a piston main body via a deformation process; producing a second blank corresponding to a piston ring part via at least one of a deformation process and a casting process; pre-machining the first blank and the second blank, and finishing a welding surface of the first blank and a welding surface of the second blank via machining; connecting the first blank and the second blank via welding the welding surface of the first blank to the welding surface of the second blank to form a piston body; and performing at least one of a secondary machining process and a finish machining process on the piston body to produce the piston.

A piston assembly for a two-stroke internal combustion engine includes an upper part joined to a lower part by hybrid induction welding. The upper part includes an upper and lower walls radially spacing inner and outer walls to present an outer cooling gallery therebetween. The lower wall includes first portions extending radially inwardly from the outer wall to the inner wall above the skirt sections and second portions extending radially inwardly from the outer wall to the inner wall above the pin bosses. The first portions extend oblique to the center axis and undulate between the inner and outer walls to reduce the stiffness of the skirt sections. The second portions of the lower wall extend perpendicular to the center axis. Skirt sections of the piston include a lower portion with a greater radial thickness and containing ring grooves.

A piston for an internal combustion engine and a method for producing a piston are disclosed. The piston includes an upper piston part and a lower piston part that together delimit a circumferential cooling channel for receiving a cooling medium both radially inside and radially outside. The upper piston part and the lower piston part are connected to one another via a radially outer weld connection and a radially inner weld connection. The radially outer weld connection includes a radially outer weld bead that projects radially inwards into the cooling channel for forming a deflection element for the cooling medium received in the cooling channel.

A method for producing a piston of an internal combustion engine, with a cooling duct, may include producing a piston blank with a cooling duct, closing an inlet and an outlet of the cooling duct by at least one closure element, machine-finishing the piston blank, and removing the at least one closure element.

The invention relates to a cooling-channel piston for an internal combustion engine, having an upper part and a lower part, wherein the upper part and the lower part are connected to one another by way of a cohesive joint in the form of a weld seam, and the upper part and the lower part form an annularly encircling cooling channel which is arranged approximately behind a ring section, wherein a gap geometry is provided between a lower edge of the ring section and an upper edge of the lower part, wherein the gap geometry has at least one sliding surface which is arranged on a lower edge of the ring section of the cooling-channel piston and/or on the corresponding upper edge of the lower part of the cooling-channel piston, and to several methods for the operation of a cooling-channel piston.

A piston for an internal combustion engine including an outer part and an inner part. The outer part includes a ring groove region and a piston skirt. The inner part includes a piston boss and pin bores. The inner part is inserted into the outer part and engages the outer part at a joint in at least one vertically-oriented plane. The inner part and the outer part are non-detachably joined at the joint forming a one-piece piston.

A piston assembly, piston therefor and methods of construction are provided. The assembly includes a piston head and connecting rod operably coupled thereto via a wrist pin. The piston head has an upper crown with a combustion bowl and an undercrown surface. The lower crown includes axially aligned pin bores receiving the wrist pin. An upper wall of the lower crown has an oil inlet, an oil outlet and a concave, saddle bearing surface that bears against the wrist pin. A toroid-shaped outer cooling gallery is formed between wall portions of the upper and lower crowns, wherein the outer cooling gallery surrounds an inner cooling gallery. The connecting rod is fixed to the wrist pin for conjoint oscillation. The connecting rod has an oil passage in fluid communication with a through hole in the wrist pin to allow oil to flow therethrough into the inner cooling gallery via the oil inlet.

A piston for use in an internal combustion engine having a two-piece construction including an upper and a lower part. The upper and the lower parts include one or more overlapping cutouts to reduce the weight of the piston. One or more of the cutouts or connecting walls include wall regions that transition to adjacent walls without sharp or abrupt areas. The piston upper and lower parts are permanently joined together. One or more tongue and groove structures are used to provide a locking connection between the piston upper and lower parts.

Pistons and engines incorporating the same are provided, and include a piston head defined by a top surface, a circumferential side surface, and a thermal insulation coating (TIC) applied to at least a portion of the top surface. A top portion defines the top surface and is made from an aluminum material, and a bottom portion is made from ferrous material. The TIC can be silica. The top surface of the piston head can be anodized to receive the TIC. The TIC can be 0.05 millimeters to about 0.15 millimeters thick. The piston head can includes a crown, having an annular surface defining the top surface, a crown bowl surface, and an inner circumferential surface. The TIC can be further applied to at least a portion of one or more of the crown bowl surface and the inner crown circumferential surface.

A method for producing a piston for an internal combustion engine may include the steps of: producing a piston upper part from a first blank via a deformation process; producing a piston lower part from a second blank via at least one of a deformation process and a casting process; connecting the first blank of the piston upper part and the second blank of the piston lower part to form a piston body via a welding process; and performing at least one of a secondary machining process and a finish machining process of the piston body to produce the piston.