A heat exchanger element for use in a heat exchanger includes an outer wall formed into a tubular shape including a first portion and a second portion. The first portion is arranged parallel to and is spaced apart from the second portion. A plurality of fin structures extends between the first portion and the second portion of the outer wall. Each of the fin structures defines a flow channel configured to provide fluid communication between an outer surface of the first portion of the outer wall and an outer surface of the second portion of the outer wall. An interior of the outer wall is configured to receive a first fluid while an exterior of the outer wall and each of the flow channels defined by the fin structures are configured to receive a second fluid in heat exchange relationship with the first fluid.

A heat exchanger element for use in a heat exchanger includes an outer wall formed into a tubular shape including a first portion and a second portion. The first portion is arranged parallel to and is spaced apart from the second portion. A plurality of fin structures extends between the first portion and the second portion of the outer wall. Each of the fin structures defines a flow channel configured to provide fluid communication between an outer surface of the first portion of the outer wall and an outer surface of the second portion of the outer wall. An interior of the outer wall is configured to receive a first fluid while an exterior of the outer wall and each of the flow channels defined by the fin structures are configured to receive a second fluid in heat exchange relationship with the first fluid.

An EM filter for an EGR cooler includes a gasket and a mesh filter including a horizontal wire and a vertical wire that are metal wires, wherein the horizontal wire and the vertical wire form a twill weave structure, and wherein a wire diameter of the horizontal wire with respect to a wire diameter of the vertical wire is greater than 1 and less than or equal to 1.3.

An EM filter for an EGR cooler includes a gasket and a mesh filter including a horizontal wire and a vertical wire that are metal wires, wherein the horizontal wire and the vertical wire form a twill weave structure, and wherein a wire diameter of the horizontal wire with respect to a wire diameter of the vertical wire is greater than 1 and less than or equal to 1.3.

A heat exchanger element for use in a heat exchanger includes an outer wall formed into a tubular shape including a first portion and a second portion. The first portion is arranged parallel to and is spaced apart from the second portion. A plurality of fin structures extends between the first portion and the second portion of the outer wall. Each of the fin structures defines a flow channel configured to provide fluid communication between an outer surface of the first portion of the outer wall and an outer surface of the second portion of the outer wall. An interior of the outer wall is configured to receive a first fluid while an exterior of the outer wall and each of the flow channels defined by the fin structures are configured to receive a second fluid in heat exchange relationship with the first fluid.

A heat exchanger element for use in a heat exchanger includes an outer wall formed into a tubular shape including a first portion and a second portion. The first portion is arranged parallel to and is spaced apart from the second portion. A plurality of fin structures extends between the first portion and the second portion of the outer wall. Each of the fin structures defines a flow channel configured to provide fluid communication between an outer surface of the first portion of the outer wall and an outer surface of the second portion of the outer wall. An interior of the outer wall is configured to receive a first fluid while an exterior of the outer wall and each of the flow channels defined by the fin structures are configured to receive a second fluid in heat exchange relationship with the first fluid.

A process for producing an amorphous ductile brazing foil is provided. According to one example embodiment, the method includes providing a molten mass, and rapidly solidifying the molten mass on a moving cooling surface with a cooling speed of more than approximately 10.sup.5° C./sec to produce an amorphous ductile brazing foil. A process for joining two or more parts is also provided. The process includes inserting a brazing foil between two or more parts to be joined, wherein the parts to be joined have a higher melting temperature than that the brazing foil to form a solder joint and the brazing foil comprises an amorphous, ductile Ni-based brazing foil; heating the solder joint to a temperature above the liquidus temperature of the brazing foil to form a heated solder joint; and cooling the heated solder joint, thereby forming a brazed joint between the parts to be joined.

A process for producing an amorphous ductile brazing foil is provided. According to one example embodiment, the method includes providing a molten mass, and rapidly solidifying the molten mass on a moving cooling surface with a cooling speed of more than approximately 10.sup.5° C./sec to produce an amorphous ductile brazing foil. A process for joining two or more parts is also provided. The process includes inserting a brazing foil between two or more parts to be joined, wherein the parts to be joined have a higher melting temperature than that the brazing foil to form a solder joint and the brazing foil comprises an amorphous, ductile Ni-based brazing foil; heating the solder joint to a temperature above the liquidus temperature of the brazing foil to form a heated solder joint; and cooling the heated solder joint, thereby forming a brazed joint between the parts to be joined.

The present invention relates to a heat exchanger device for EGR (“Exhaust Gas Recirculation”) systems, with a constructive solution which minimizes thermal fatigue when boiling occurs. The invention is characterized by a specific configuration of the inner space of the shell divided into a first exchange sub-space and a second degassing space communicated with one another, and wherein the inlet and outlet ports are located at the end where the cold baffle is located.

A heat exchanger housing for an exhaust gas heat recovery system or an exhaust gas cooler of a motor vehicle includes a first housing shell, which forms a side wall of the heat exchanger housing and at least one end piece that is on at least one end face of the first housing shell that delimits the heat exchanger housing. Both the first housing shell and the at least one end piece have an end face, and the end faces are directly opposite each other. A second housing shell forms several side walls of the heat exchanger housing. The first and second housing shells are soldered to one another and to the at least one end piece. Furthermore, a method for producing a heat exchanger is specified.