A controller of a fuel system for a vehicle is provided in which heat is dissipated outside from a printed circuit board to cool the controller. The dissipated heat is utilized to maximize the efficiency of the purge operation using a canister by waste heat. The controller is integrated with an air filter for removing foreign substances from air to be suctioned into a canister, and is configured to realize heat exchange between air passing through the air filter and a motor driver.

A fuel feed module for delivering fuel from a fuel tank includes a fuel feed pump and a flange. The fuel feed module is fixable to the fuel tank by the flange. The fuel feed module includes a resistor, which is electrically conductively integrated into a ground path of the fuel feed pump, the resistor being integrated into the flange of the fuel feed module.

A primary metal terminal connects between a fuel pump and a drive circuit through a resin lid. A primary connecting point of the primary metal terminal connected to the drive circuit, is positioned around a drive control IC, and a primary exposed portion of the primary metal terminal, exposed to a receiving space of the resin lid is bent such that the primary exposed portion is resiliently deformable. A secondary metal terminal connects between an external circuit system and the drive circuit through the resin lid. A secondary connecting point of the secondary metal terminal connected to the drive circuit is positioned at a location that is further spaced from the drive control IC in comparison to the primary connecting point, and a secondary exposed portion of the secondary metal terminal exposed to the receiving space has a stiffness higher than a stiffness of the primary exposed portion.

A fuel delivery injector includes a housing, an inlet port fluidly coupled to a cavity to direct fuel vapor and liquid fuel into the cavity, and an outlet port fluidly coupled to the cavity to direct fuel vapor and liquid fuel out of the cavity. A magnetic assembly is fixedly positioned within the cavity, and a pumping assembly includes a bobbin and a piston. A return spring is coupled to the pumping assembly to bias the pumping assembly to a home position. A valve is positioned within the piston and is movable between an open position and a closed position. The liquid fuel entering the housing through the inlet port flows from the inlet port to the cavity and fuel vapor entering the housing through the inlet port is directed through a conduit to the outlet port.

An apparatus for controlling a fluid pump for a motor vehicle includes: a first controller configured to actuate an electric prime mover of the fluid pump by impressing at least one motor current with an adapted current intensity and an adapted waveform; and a second controller configured to detect a rotational speed of the electric prime mover and to apply an adapted voltage to the electric prime mover on the basis of the detected rotational speed.

A fuel delivery injector includes a housing, an end cap including an inlet port fluidly coupled to a cavity to direct fuel vapor and liquid fuel into the cavity and an outlet port fluidly coupled to the cavity to direct fuel vapor and liquid fuel out of the cavity, a magnetic assembly fixedly positioned within the cavity, and a pumping assembly including a bobbin and a piston. A return spring is coupled to the pumping assembly to bias the pumping assembly to a home position and a valve assembly including a biasing spring is positioned between an inlet chamber and an outlet chamber. The liquid fuel entering the housing through the inlet port flows from the inlet port to the cavity and fuel vapor entering the housing through the inlet port is directed through a conduit to the outlet port.

The present invention provides improved auxiliary fuel tank control systems and methods that avoid the need for locating, identifying, and tapping into a wire leading from the sending unit of the vehicle's primary fuel tank by connecting directly to a diagnostic port of the vehicle which is in communication with the output from the sending unit. Based on information received from the sending unit, embodiments of the invention may automatically cause fuel to be pumped from an auxiliary tank to the primary tank when the amount of fuel in the primary tank drops below a threshold.

An emergency operation method for actuating a fuel pump after a first temperature threshold for an actuation electronics system of the fuel pump has been exceeded including reducing a power consumption of an electric motor that drives a pump stage by the actuation electronics system by reducing a rotational speed until a monitored temperature value falls below a second temperature threshold below the first temperature threshold. Emergency operation method is initiated after the first temperature threshold is exceeded by a fault signal output by the actuation electronics system to an engine control unit is communicatively connected to the actuation electronics system. The fault signal, as long as it is output, is used to suppress a specification for the rotational speed of the electric motor on the part of the engine control unit and instead to specify the rotational speed by way of the actuation electronics system.

An electric fuel pump includes a housing having an oil inlet and an oil outlet, an impeller, a stator unit mounted in the housing and including a stator and a starter terminal set connected to the stator, a packaging adhesive encapsulating the stator and the starter terminal set to create an oil guide passage in communication between the oil inlet and the oil outlet, and a rotor unit mounted in the housing and including a rotor rotatably mounted in the stator and a rotating shaft mounted in the rotor and connected with the impeller. When the stator unit is electrically conducted, the rotor unit drives the impeller to draw a fuel oil into the oil guide passage. When the fuel oil goes through the oil guide passage, the stator and the starter terminal set are well protected by the packaging adhesive and prohibited from contacting the fuel oil.

A fuel pump has a pump function of sucking fuel in a fuel tank and discharging fuel, and a detection function of detecting a capacitance correlated to a concentration of alcohol in fuel in the fuel tank. The fuel pump includes a pump main body that is received in the fuel tank to perform the pump function, a housing electrode that covers the pump main body in the fuel tank, and an outside electrode that is located outside of the housing electrode in the fuel tank. A gap is formed between the outside electrode and the housing electrode to give the capacitance.