A fuel injector includes an injector body, and a stack within the injector body, and having a nozzle supply passage therein. The stack includes a solenoid assembly having a solenoid housing piece with a fuel bore formed therein that includes a segment of the nozzle supply passage. The solenoid housing piece includes a solenoid housing material in a base state, and a solenoid housing material in a residual compressive stressed state, with the fuel bore being formed by the solenoid housing material in the residual compressive stressed state. Residual stresses may be imparted by ballizing, nitriding, carburizing, autofrettage, or still another technique.

Devices, systems and methods for using system-level malfunction indicators to monitor the operation and resiliency of the autonomous driving system components are described. One example of a method for diagnosing a fault in a component of an autonomous vehicle includes receiving, from an electrical sub-component of the component, an electrical signal, receiving, from an electronic sub-component of the component, a message, and determining, based on the electrical signal and the message, an operational status of the component.

A method for operating a fuel injection system for a vehicle is provided. In particular, the fuel injection system includes an injection nozzle having a nozzle body, a nozzle orifice and a nozzle needle movable in the nozzle body. The method including: measuring an actual injection timing of the injection nozzle during injection based on an electrical signal generated by the nozzle needle through an electric contact with the nozzle body so that the electrical signal identifies an open state and a closed state of the injection nozzle; calculating a deviation of the actual injection timing from a scheduled injection timing of the fuel injection system; and controlling the injection nozzle by adjusting injection parameters of the injection nozzle based on the evaluated deviation.

A fuel injection method includes applying a first method current to close a spill valve according to a first method, applying a control valve current to open a control valve, and discontinuing the application of the control valve current to thereby cause the control valve to close. The method also includes applying a second method current to maintain the spill valve closed according to a second method and detecting a timing of a closing of the control valve while applying the second method current according to the second method, the second method being different than the first method.

A fuel injector for delivering fuel to an internal combustion engine includes a nozzle having a valve needle which is movable with respect to a valve needle seat. The valve needle travels through a range of movement between a closed position and an open position to control fuel delivery through at least one nozzle outlet. The valve needle cooperates with a needle sleeve or a control member which is located in a piston guide. The valve needle is movable relative to the needle sleeve or the control member. The needle sleeve or the control member is movable relative to the piston guide.

A solenoid-actuated valve includes a solenoid portion extending along a longitudinal axis. The solenoid portion includes a solenoid housing defining a solenoid interior, a coil, and an armature, with the armature being moveable along the longitudinal axis in response to energization of the coil. The solenoid-actuated valve also includes a valve portion coupled to the solenoid portion. The valve portion includes a valve member moveable by the armature. The solenoid-actuated valve further includes a valve filter disposed in the solenoid interior and/or coupled to the solenoid housing and configured to separate the solenoid interior from a hydraulic circuit when the valve portion is coupled to a valve housing for allowing fluid to flow into and out of the solenoid interior upon actuation of the armature.

A pressurized fuel injection system for an engine includes a pressure sensor in a low pressure rail, an electronic pressure regulator valve in flow communication with and downstream from the low pressure rail and in flow communication with and upstream from a fuel supply, and a controller configured to receive a pressure signal from the pressure sensor and to control the electronic pressure regulator valve in response to the pressure signal to maintain a target pressure in the low pressure rail.

A solenoid-actuated valve includes a solenoid portion extending along a longitudinal axis. The solenoid portion includes a solenoid housing defining a solenoid interior, a coil, and an armature, with the armature being moveable along the longitudinal axis in response to energization of the coil. The solenoid-actuated valve also includes a valve portion coupled to the solenoid portion. The valve portion includes a valve member moveable by the armature. The solenoid-actuated valve further includes a valve filter disposed in the solenoid interior and/or coupled to the solenoid housing and configured to separate the solenoid interior from a hydraulic circuit when the valve portion is coupled to a valve housing for allowing fluid to flow into and out of the solenoid interior upon actuation of the armature.

Disclosed is a fuel injection control device for an engine equipped with a solenoid-type fuel injector 67. The fuel injection control device comprises: a voltage sensor SW19 configured to detect a voltage of a solenoid of the fuel injector 67; and a PCM 10 configured to set a valve-open period of the fuel injector 67, based on a fuel injection amount according to an operation state of the engine 1, and control the fuel injector 67 based on the valve-open period. The PCM 10 is configured to perform correction for gradually shortening the set valve-open period, as the voltage (residual voltage) detected by the voltage sensor SW19 when opening the fuel injector becomes larger, and control the fuel injector 67 based on the corrected valve-open period.

A metering system for a fluid atomizer includes a housing, first and second metering members, and at least one solenoid. The housing includes a mixing chamber. The first metering member is operable to control flow of a first fluid to the mixing chamber. The second metering member is arranged coaxial with the first metering member and operable to control flow of a second fluid to the mixing chamber. The at least one solenoid is configured to operate at least one of the first and second metering members.