A wrapping system includes: a material roll configured to hold a roll of wrapping material; a knife assembly comprising a movable knife that is configured to cut wrapping material that comes off the material roll; a sensor associated with the material roll and configured to output a drawn material signal; and a controller. The controller is configured to: receive the drawn material signal; determine a length of wrapping material that is drawn from the material roll; output a cut signal to the knife assembly when the drawn length of wrapping material reaches a defined length; determine a length of wrapping material that is drawn from the material roll after outputting the cut signal; and output an excessive wrap signal when the length of wrapping material drawn after outputting the cut signal exceeds a threshold length.

A bale composition determination system comprising a baler configured to pick up crop material cut and lying on the ground in the form of a windrow and to form bales of the crop material. The system additionally includes one or more sensors configured to obtain electromagnetic reflectance information for the crop material. The system further includes a control system configured to receive the electromagnetic reflectance information for the crop material and to generate vegetation index values for the bales of crop material based on the electromagnetic reflectance information.

A mistie detection system comprising a baler configured to form bales from crop material. The baler includes a least one baling chamber configured to compress crop material into bales and at least one knotter assembly configured to tie securement lines around the bales. The system additionally includes one or more image sensors mounted to the baler and configured to monitor one or more of the knotter assembly, the securement lines, and the bales. The system further includes a control system configured to receive image data from the image sensors to determine if a mistie event has occurred.

A bale identification assembly for use with an agricultural baler (18) includes a first supply roll mounted on the baler providing a binding material (52) used by the knotter system to bind the formed bale, the binding material (52) on the first supply roll comprising identification tags (62) at spaced intervals along the binding material. The bale identification assembly includes a second supply roll mounted on the baler (18) providing a binding material without identification tags, wherein the knotter system combines the binding material with identification tags (62) from the first supply roll with the binding material without identification tags from the second supply roll to bind the formed bale. The bale identification assembly includes a read module with one or more antennas configured to transmit interrogator signals and also receive authentication replies from the identification tags (62).

A bale identification assembly includes binding material used by a knotter system to bind a formed bale, the binding material including identification tags at spaced intervals along the binding material. A read module transmits interrogator signals and also receives authentication replies from the identification tags. A position sensor is used to predict passage of identification tags through the knotter mechanism and a bale length sensor provides a signal representing bale length. A controller receives signals from the bale length sensor and the position sensor and generates a signal to alter the length of the bale by causing an additional flake to be added to the bale by the plunger or the bale to be finished with fewer flakes to prevent the knotter system from tying a knot in the binding material such that the identification tag is positioned in a portion of the binding material used to form the knot.

In one embodiment, an agricultural crop baler comprising: a supporting frame; a pressing chamber configured to receive a stuffer, the stuffer compressing the crop into the pressing chamber; and at least one positionally adjustable side wall forming part of the pressing chamber, the side wall being supported by the supporting frame and configured to vibrate upon movement of the stuffer.

A bale binding mechanism is configured to wrap twine around a bale of severed crop material. The bale binding mechanism broadly includes a baling needle, a twine tensioner, and a sensor. A baler chassis presents a baling chamber in which the bale is formed. The baling needle is shiftable up and down relative to the baling chamber, with the needle being shiftable to advance twine upwardly along an end of the bale. The twine tensioner is configured to maintain tension on a tensioned twine section extending between the twine tensioner and the needle, with the tensioned twine section defining a twine feed axis. The twine tensioner includes a tension device that restricts upward advancement of the tensioned twine section. The twine tensioner also includes a shiftable guide element. The guide element is shiftable into and out of a twine feed position associated with upward advancement of the twine section, with the guide element operable to define an offset twine section offset from the twine feed axis in the twine feed position. The sensor is operably associated with the guide element to sense guide element movement corresponding to a twine over-tension condition, with the bale binding mechanism restricting twine from being passed out of the twine tensioner in response to the sensed twine over-tension condition.

A bale identification assembly includes binding material (52) used by a knotter system to bind a formed bale (14), the binding material (52) comprising identification tags (62) at spaced intervals along the binding material. A read module (66) transmits interrogator signals and also receives authentication replies from the identification tags. A position sensor is used to predict passage of identification tags (62) through the knotter mechanism and a bale length sensor provides a signal representing bale length. A controller receives signals from the bale length sensor and the position sensor and generates a signal to alter the length of the bale (14) by causing an additional flake to be added to the bale by the plunger (34) or the bale to be finished with fewer flakes to prevent the knotter system from tying a knot in the binding material such that the identification tag is positioned in a portion of the binding material used to form the knot.

A bale identification assembly has a binding material with identification tags at spaced intervals is used by a knotter system to bind a formed bale. A read module with an antenna transmits interrogator signals and also receives authentication replies from identification tags. The bale identification assembly has a bale drop sensor with a paddle. As a completed bale passes through the discharge chute, the completed bale interacts with the paddle causing the bale drop sensor to activate. Activation of the bale drop sensor activates the antenna for a specified active cycle, and during its active cycle, the read module assigns any identification tag that is sensed to the completed bale that is leaving the discharge chute. A controller receives information from at least one crop sensor and/or bale sensor and associates the information about the completed bale with the identification tag on the completed bale.

A binding material for binding a bale (14) of crop material has bale (14) identification tags (62) used to identify properties of the bale (14) that is bound by the binding material. The binding material (52) includes at least one strand of a non-identifying filament and one strand of an identifying filament incorporating the identification tag (62). The non-identifying filament and the identifying filament are wound together before the binding material (52) is used to bind the bale. The identifying filament has an RFID inlay having conducting wires of an antenna connected to an RFID chip, with the length of the inlay between 10 and 24 cm. The RFID inlay comprises a segment of the identifying filament with adjacent RFID inlays spaced along the identifying filament at a desired interval. The identifying strand incorporating the RFID inlay is wound during a binding material production process with the at least one non-identifying filament into a single twine strand.