A sod harvester and a method for maintaining the integrity of a sod roll during sod roll transfer with the sod harvester having a first power assist rotatable sod roll cradle containing a set of spokes with opposed faces that laterally engage and dynamically cradle a sod roll as the sod roll falls from an upper conveyor to a lower conveyor so that a further set of opposed faces on the rotatable spokes laterally engage a further sod roll on an upper conveyor through a torque applied to the sod cradle by a low power hydraulic motor as the sod roll falls from the upper conveyor to the lower conveyor with the cycle repeated with each sod roll that is discharged from the upper conveyor to thereby maintain the integrity of the sod rolls within the sod harvester.

A sod harvester and a method for maintaining the integrity of a sod roll during sod roll transfer with the sod harvester having a first power assist rotatable sod roll cradle containing a set of spokes with opposed faces that laterally engage and dynamically cradle a sod roll as the sod roll falls from an upper conveyor to a lower conveyor so that a further set of opposed faces on the rotatable spokes laterally engage a further sod roll on an upper conveyor through a torque applied to the sod cradle by a low power hydraulic motor as the sod roll falls from the upper conveyor to the lower conveyor with the cycle repeated with each sod roll that is discharged from the upper conveyor to thereby maintain the integrity of the sod rolls within the sod harvester.

A sod harvester can include an auxiliary stacking conveyor for stacking or folding slabs of sod on a conveyor prior to the stacked/folded slabs being removed from a stacking conveyor by a stacking head. The auxiliary stacking conveyor can be configured to receive a leading slab of sod and then stack the leading slab on top of a trailing slab while the trailing slab is being advanced along a conveyor. The auxiliary stacking conveyor can also be configured to partially receive a slab of sod and then reverse direction to cause the slab to be folded backwards on top of itself while being advanced along a conveyor. Different configurations can be employed to cause slabs to be selectively positioned on an auxiliary stacking conveyor.

A sod harvester can include an auxiliary stacking conveyor for stacking or folding slabs of sod on a conveyor prior to the stacked/folded slabs being removed from a stacking conveyor by a stacking head. The auxiliary stacking conveyor can be configured to receive a leading slab of sod and then stack the leading slab on top of a trailing slab while the trailing slab is being advanced along a conveyor. The auxiliary stacking conveyor can also be configured to partially receive a slab of sod and then reverse direction to cause the slab to be folded backwards on top of itself while being advanced along a conveyor. Different configurations can be employed to cause slabs to be selectively positioned on an auxiliary stacking conveyor.

A sod harvester for cutting a sod slab from a sod field and directing an unspoiled sod slab into a first carrier and a spoiled sod slab into a scrap sod carrier where the spoiled sod slab may be either discharged away from a path of the sod harvester or carried on the scrap sod carrier for later discharge from the scrap sod carrier.

A sod harvester with an increased sod harvesting rate obtainable through a reduction in the time for completion of a sod handling cycle with the reduction in time obtained through changes in the interactions of transfer mechanisms within the sod harvester.

A sod harvester with an increased sod harvesting rate obtainable through a reduction in the time for completion of a sod handling cycle with the reduction in time obtained through changes in the interactions of transfer mechanisms within the sod harvester.

A sod harvester stacking head can include a base that couples to a stacking head supporting mechanism of a sod harvester and a frame that couples to the base via crankshaft assemblies that are configured to allow the frame to rotate through 360 degrees during each stacking operation. Accordingly, a motor that controls the rotation of the crankshaft assemblies can be driven a single time during each stacking operation thereby enhancing the efficiency of the sod harvester. The crankshaft assemblies can also be configured so that the crankshafts are in a vertical orientation while the stacking head travels in a lateral direction such that the load is centered on the rotational axis of the stacking head. A stacking conveyor could similarly be configured with a base and a frame that are coupled via crankshaft assemblies to thereby allow the stacking conveyor to be lifted using 360 degrees of rotation.

A sod harvester stacking head can include a base that couples to a stacking head supporting mechanism of a sod harvester and a frame that couples to the base via crankshaft assemblies that are configured to allow the frame to rotate through 360 degrees during each stacking operation. Accordingly, a motor that controls the rotation of the crankshaft assemblies can be driven a single time during each stacking operation thereby enhancing the efficiency of the sod harvester. The crankshaft assemblies can also be configured so that the crankshafts are in a vertical orientation while the stacking head travels in a lateral direction such that the load is centered on the rotational axis of the stacking head. A stacking conveyor could similarly be configured with a base and a frame that are coupled via crankshaft assemblies to thereby allow the stacking conveyor to be lifted using 360 degrees of rotation.

A method of stacking sod rolls can include: (a) moving a head of a sod handling apparatus to a sod pick-up location containing a plurality of sod rolls; (b) picking up a first sod roll with a first sod carrier, picking up a second sod roll with a second sod carrier, and picking up a third sod roll with a third sod carrier; (c) moving the head to a sod drop-off location; (d) depositing the first sod roll from the first sod carrier at the sod drop-off location; (e) after depositing the first sod roll, moving the second sod carrier and the third sod carrier toward the first sod carrier to reduce the spacing between the second and third sod rolls; and (f) depositing the second and third sod rolls at the drop-off location.